10064154Evo One LFAMClosedCollaborative R&DInnovate UKLarge Format Additive Manufacturing (LFAM) is a developing technology with a steadily increasing foothold within commercial manufacturing that enables the creation of **large-volume polymer/plastic components with high printing outputs**. It is an exciting proposition with the potential to deliver impactful and wide-ranging economic, environmental, and social benefits, and conservative estimation is for a global market worth £1b by 2025\. Currently, the UK only secures ~5% of the global AM market, however, conclusions from a recent, comprehensive market analysis suggest that an exploitable opportunity exists for LFAM to significantly improve this situation. The existing commercial LFAM market is comprised of overseas-manufactured machines, and these mainly have operational complexity, slow build times, limited material range, and poor-quality products, which precludes widespread adoption. Better-performing offerings are prohibitively expensive. The UK has no LFAM machine manufacturing capability, whilst leading competitors have this advantage. The EVO-ONE project has been scoped to comprehensively address challenges to securing a market-leading position through designing, manufacturing, and constructing **a technologically advanced LFAM** **3D printer system (EVO-ONE)** and taking the platform to TRL 6\. EVO-ONE offers unique advantages: * **Affordable purchase and operation costs** * **Faster productivity** * **Quality products** * **Reliability** * **Increased capability** * **Ergonomic, easy to use** * **Adaptability/flexibility** * **Minimised waste, energy, and emissions** * **Wide range of recycled material feedstock** The realisation of this advanced system will provide UK stakeholders with proprietary capability, enabling EVO-3D to exploit the **high integrity/high-value manufacturing sectors, with an estimated £300m worth.** The consortium benefits from well-established partner relations and has the prerequisite skills, knowledge, expertise, and experience to achieve success: * **EVO-3D** machine design and manufacture * **AiBuild** CAM software developer * **Filamentive** recycled feedstock identification, qualification, supply * **NMIS** Additive Manufacturing, polymer material testing, and routes to exploitation/ commercialisation expertise * **Rolls-Royce and Baker Hughes** end-use-case provision, continuous feedback during the development stage to de-risk progressive activity, ensure commercial success