Low Cost Solar Thermal System

Lead Research Organisation: Heriot-Watt University
Department Name: Sch of Engineering and Physical Science

Abstract

Most solar thermal systems have a separate antifreeze filled loop for protection against freezing and require a new tank
fitted with a heat exchanger. When retrofitting, a perfectly good tank (usually copper) needs to be replaced. Soltropy Ltd
has developed an innovative solution that allows a domestic water supply to be heated directly without the secondary fluid
cycle. This increases the efficiency of the system and reduces capital and installation costs by allowing the system to
freeze but cause no damage; this is achieved by incorporating a compressible tube within an outer copper pipe. When the
system freezes the compressible tube takes up the expansion due to the ice and prevents pressure build up. As part of this
project the thermal connection between the header pipe and the heat pipe in the evacuated tube will modularised, allowing
a standard copper pipe to be used as the header with single units clamping over the pipe. This will reduce costs further as
the modular connector can be mass produced. In addition the control system will be optimised, simplified and modularised.
Tests at Heriot-Watt University to date have shown that the Soltropy system behaves differently from an "old style" system
and therefore requires different control strategies.

Planned Impact

One of the primary beneficiaries of the project will be Soltropy Limited. This project has the potential to significantly impact
the profitability of Soltropy Ltd.; by developing a low cost solar thermal system the commercial market for their product and
services will increase substantially. The project will up-skill one Research Associate and give them experience in technoeconomic
modelling, solar thermal devices and control electronics. This will directly increase the RAs employability directly
following the completion of the project.
The proposed project will reduce the cost of solar thermal technology for domestic and small industrial consumers. Since
approximately 70 per cent of energy used in UK households is for space or water heating, the benefits of reducing the cost
of heat from renewable energy sources therefore will significantly reduce fuel poverty and carbon dioxide emissions and
help to mitigate climate change.
The renewable energy technology industry is currently heavily reliant on government incentive schemes such as the RHI
(Renewable Heat Incentive) and more broadly the solar photovoltaic industry benefits from the Feed-In Tariff (FIT).
Reducing the cost of converting energy from renewable sources will make these technologies competitive in the energy
marketplace. Therefore the benefit to society in financial terms will be significant as incentives can be reduced and
eventually eliminated.
Finally, there is significant potential to impact future research in this area. This is discussed in greater detail in the
"Academic Beneficiaries" section, where a new approach to the research is proposed. This project will employ a Techno-
Economic approach to the design of a renewable energy conversion device and demonstrate how the cost of renewable
energy can be reduced. The potential impact of this project to have a legacy for research and development of renewable
energy technology could be profound and long-lasting.
 
Description The research has helped to develop a modular solar thermal panel manifold that can be easily coupled with a standard copper pipe. This has several benefits which mainly drive down the cost of solar thermal panels.
Exploitation Route In the first instance the findings are likely to be exploited by Soltropy Ltd who are using the findings to drive innovation in their design and to create a commercially available product by year end 2016.

Since then, Soltropy has partnered with AES Solar and HWU on an ongoing project to integrate freeze tolerant/"ice immune" system into a flat plate solar collector, again with the objective of reducing the cost of solar thermal
Sectors Energy

URL http://www.soltropy.com/our-product/
 
Description This award has supported a Micro-SME, Soltropy Ltd to develop a novel solar thermal header. The device has made its first commercial sales in late 2018. Commercialisation was delayed, but Soltropy launched their project in 2018. This award has also led to the collaboration between HWU and Soltropy to be recognised by Interface leading to a Knowledge Exchange Award for "Sustained Partnership" The CEO of Soltropy Ltd was awarded "Inventor of the Year 2018" at the Business Insider Made In Scotland (MIS) awards
First Year Of Impact 2018
Sector Energy
Impact Types Economic

 
Description Energy Catalyst: Early-stage awards - technical feasibility
Amount £200,000 (GBP)
Funding ID EP/P016057/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 01/2017 
End 12/2017
 
Description Energy Catalyst: Early-stage awards - technical feasibility
Amount £169,907 (GBP)
Funding ID 132412 
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 10/2016 
End 09/2017
 
Description Innovation Voucher
Amount £5,000 (GBP)
Funding ID 750172 
Organisation Government of Scotland 
Department Scottish Funding Council
Sector Public
Country United Kingdom
Start 11/2012 
End 03/2013
 
Description Solar Thermal Panel Development 
Organisation Soltropy Ltd, UK
Country United Kingdom 
Sector Private 
PI Contribution We are working in partnership with Soltropy Ltd to develop a low-cost solar thermal panel which will make solar hot water economically viable in the UK. Research at HWU has developed the thermal design and flow control to optimise performance. HWU has conducted lab based testing for development and performance characterisation in the environment (solar test site).
Collaborator Contribution Soltropy Ltd have focused on their efforts on the product manufacture including single prototypes and setups for mass manufacture. Soltropy are also making arrangements to get a solar keymark for the product and to commercialise it by the end of 2016.
Impact The collaboration has supported Soltropy Ltd to patent (application number: 20150354857) a "frost protection" methodology crucial to their design innovation. This pertains specifically to the solar thermal energy discipline.
Start Year 2012