Catalytic Combustion of Ammonia as a Zero-Carbon Fuel: Catalyst Design and Mechanistic Studies
Lead Research Organisation:
CRANFIELD UNIVERSITY
Department Name: Faculty of Engineering & Applied Science
Abstract
A mature commodity that can be readily made from renewable resources, ammonia (NH3) offers an environmentally sustainable and low-cost means of transition from fossil fuels to a clean, low-carbon and renewable energy future. The technical challenge is to combust NH3 efficiently with low nitrogen oxides (NOx) emissions due to the extremely low flame speed, narrow flammability and high nitrogen content in the fuel.
Catalytic combustion offers a promising technology to burn ammonia which is not constrained by the flame speed, flammability limits and have low combustion temperature to supress thermal-NOx formation. Development of cheap yet effective combustion catalysts is therefore needed. The combustion catalysts should be sufficiently active at low temperature for start-up and are able to sustain activity and mechanical integrity at high temperature and has negligible NOx formation in NH3 combustion. This research proposes to incorporate self-induced electrochemical promotion phenomena into the design of combustion catalysts using cheap transition metal oxides, and through this work, the new concept will be validated as a new combustion catalyst design strategy and the underlying structure-performance relationships of catalysts will be revealed. The scientific knowledge to be harnessed will enable the development of effective combustion catalysts to unlock a zero-carbon economy using ammonia as a fuel.
Catalytic combustion offers a promising technology to burn ammonia which is not constrained by the flame speed, flammability limits and have low combustion temperature to supress thermal-NOx formation. Development of cheap yet effective combustion catalysts is therefore needed. The combustion catalysts should be sufficiently active at low temperature for start-up and are able to sustain activity and mechanical integrity at high temperature and has negligible NOx formation in NH3 combustion. This research proposes to incorporate self-induced electrochemical promotion phenomena into the design of combustion catalysts using cheap transition metal oxides, and through this work, the new concept will be validated as a new combustion catalyst design strategy and the underlying structure-performance relationships of catalysts will be revealed. The scientific knowledge to be harnessed will enable the development of effective combustion catalysts to unlock a zero-carbon economy using ammonia as a fuel.
Publications
| Description | This research is aimed to advance the science underpinning the development of electrochemically promoted nanostructured catalysts for efficient combustion of ammonia as a carbon-free fuel. New knowledge was generated including the metal-support interaction mechanism of electrochemically promoted nanostructure catalysts, ammonia oxidation and NOx formation mechanism on metal oxides relevant to practical combustion conditions. The research also generated capability in safe handling of ammonia as a fuel, design novel ammonia combustion technologies for heat and power, and development of high temperature oxidative heterogeneous catalysis for energy production and environmental pollutants control. |
| Exploitation Route | The scientific knowledge of this funding will be published in academic journals and translated into the teaching materials of Advanced Chemical Engineering taught at Cranfield University. The scientific knowledge harnessed will be used to design and optimise ammonia combustion catalysts. The team will also engage industry and end-users (e.g. catalyst manufacturers, gas turbine and furnace developer, and regulatory agencies ) to develop and demonstrate catalytic reactor systems that can be integrated with catalysts. |
| Sectors | Aerospace Defence and Marine Energy Transport |
| Description | Royal Society Ammonia Report |
| Geographic Reach | National |
| Policy Influence Type | Contribution to a national consultation/review |
| Description | Short course on Energy Future for Insurance Sector |
| Geographic Reach | Europe |
| Policy Influence Type | Influenced training of practitioners or researchers |
| Description | Collaboration with University Of Salento on ammonia combustion |
| Organisation | University of Salento |
| Department | Department of Engineering for Innovation |
| Country | Italy |
| Sector | Academic/University |
| PI Contribution | Collaboration on ammonia plasma catalytic combustion established. My research team contributed to the catalytic combustion. |
| Collaborator Contribution | The partner contributed the plasma assisted ammonia combustion to the collaboration. |
| Impact | A manuscript "Refined Kinetic Mechanism for Modeling Ammonia Combustion in Air Assisted by Nanosecond Discharged Plasma" has been submitted to a journal for consideration for publication. |
| Start Year | 2023 |
| Description | Partnership with EDF Energy |
| Organisation | EDF Energy |
| Country | United Kingdom |
| Sector | Private |
| PI Contribution | My team's contribution include the expertise in ammonia combustion and catalyst development, training of PhD students and lab-scale test facilities. |
| Collaborator Contribution | EDF Energy's contribution include training of PhD students and skills in technology potential commercialisation. |
| Impact | EDF supported two PhD studentship through iCASE and CDT training programs. |
| Start Year | 2023 |
| Description | DESNZ visit |
| Form Of Engagement Activity | Participation in an activity, workshop or similar |
| Part Of Official Scheme? | No |
| Geographic Reach | National |
| Primary Audience | Policymakers/politicians |
| Results and Impact | A group of members from Department for Energy Security and Net Zero (DESNZ) visited Cranfield for a discussion of hydrogen economy. I gave a talk on ammonia energy, which sparked intensive discussion afterwards and led to a follow-up visit to DESNZ office in London for further discussion. |
| Year(s) Of Engagement Activity | 2024 |
| Description | HEA Hydrogen derivative working group |
| Form Of Engagement Activity | A formal working group, expert panel or dialogue |
| Part Of Official Scheme? | No |
| Geographic Reach | National |
| Primary Audience | Industry/Business |
| Results and Impact | The UK Hydrogen Energy Association (HEA) formed a working group on hydrogen derivatives. First meeting organised in November 2024 discussing the potential role for ammonia in the UK hydrogen economy. More than 15 attendees from both industry and academia attended the meeting and the working group will organise regular meetings to continue the discussion. |
| Year(s) Of Engagement Activity | 2024 |
