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Catalytic Combustion of Ammonia as a Zero-Carbon Fuel: Catalyst Design and Mechanistic Studies

Lead Research Organisation: CRANFIELD UNIVERSITY
Department Name: Faculty of Engineering & Applied Science

Abstract

A mature commodity that can be readily made from renewable resources, ammonia (NH3) offers an environmentally sustainable and low-cost means of transition from fossil fuels to a clean, low-carbon and renewable energy future. The technical challenge is to combust NH3 efficiently with low nitrogen oxides (NOx) emissions due to the extremely low flame speed, narrow flammability and high nitrogen content in the fuel.

Catalytic combustion offers a promising technology to burn ammonia which is not constrained by the flame speed, flammability limits and have low combustion temperature to supress thermal-NOx formation. Development of cheap yet effective combustion catalysts is therefore needed. The combustion catalysts should be sufficiently active at low temperature for start-up and are able to sustain activity and mechanical integrity at high temperature and has negligible NOx formation in NH3 combustion. This research proposes to incorporate self-induced electrochemical promotion phenomena into the design of combustion catalysts using cheap transition metal oxides, and through this work, the new concept will be validated as a new combustion catalyst design strategy and the underlying structure-performance relationships of catalysts will be revealed. The scientific knowledge to be harnessed will enable the development of effective combustion catalysts to unlock a zero-carbon economy using ammonia as a fuel.
 
Description This research is aimed to advance the science underpinning the development of electrochemically promoted nanostructured catalysts for efficient combustion of ammonia as a carbon-free fuel. New knowledge was generated including the metal-support interaction mechanism of electrochemically promoted nanostructure catalysts, ammonia oxidation and NOx formation mechanism on metal oxides relevant to practical combustion conditions. The research also generated capability in safe handling of ammonia as a fuel, design novel ammonia combustion technologies for heat and power, and development of high temperature oxidative heterogeneous catalysis for energy production and environmental pollutants control.
Exploitation Route The scientific knowledge of this funding will be published in academic journals and translated into the teaching materials of Advanced Chemical Engineering taught at Cranfield University. The scientific knowledge harnessed will be used to design and optimise ammonia combustion catalysts. The team will also engage industry and end-users (e.g. catalyst manufacturers, gas turbine and furnace developer, and regulatory agencies ) to develop and demonstrate catalytic reactor systems that can be integrated with catalysts.
Sectors Aerospace

Defence and Marine

Energy

Transport

 
Description Royal Society Ammonia Report
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
 
Description Short course on Energy Future for Insurance Sector
Geographic Reach Europe 
Policy Influence Type Influenced training of practitioners or researchers
 
Description Collaboration with University Of Salento on ammonia combustion 
Organisation University of Salento
Department Department of Engineering for Innovation
Country Italy 
Sector Academic/University 
PI Contribution Collaboration on ammonia plasma catalytic combustion established. My research team contributed to the catalytic combustion.
Collaborator Contribution The partner contributed the plasma assisted ammonia combustion to the collaboration.
Impact A manuscript "Refined Kinetic Mechanism for Modeling Ammonia Combustion in Air Assisted by Nanosecond Discharged Plasma" has been submitted to a journal for consideration for publication.
Start Year 2023
 
Description Partnership with EDF Energy 
Organisation EDF Energy
Country United Kingdom 
Sector Private 
PI Contribution My team's contribution include the expertise in ammonia combustion and catalyst development, training of PhD students and lab-scale test facilities.
Collaborator Contribution EDF Energy's contribution include training of PhD students and skills in technology potential commercialisation.
Impact EDF supported two PhD studentship through iCASE and CDT training programs.
Start Year 2023
 
Description DESNZ visit 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact A group of members from Department for Energy Security and Net Zero (DESNZ) visited Cranfield for a discussion of hydrogen economy. I gave a talk on ammonia energy, which sparked intensive discussion afterwards and led to a follow-up visit to DESNZ office in London for further discussion.
Year(s) Of Engagement Activity 2024
 
Description HEA Hydrogen derivative working group 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact The UK Hydrogen Energy Association (HEA) formed a working group on hydrogen derivatives. First meeting organised in November 2024 discussing the potential role for ammonia in the UK hydrogen economy. More than 15 attendees from both industry and academia attended the meeting and the working group will organise regular meetings to continue the discussion.
Year(s) Of Engagement Activity 2024