Cold chain storage and distribution of therapeutic mammalian cell cultures including stem cells using sol-gel technology

Lead Research Organisation: University of Reading
Department Name: Pharmacy

Abstract

Transport of cell cultures represents a significant distribution problem both for laboratory supply companies and for emerging therapeutics companies in the area of cell therapies and regenerative medicine. None of the current distribution solutions is ideal, involving a combination of complex, specialised, logistics with high costs and/or limited delivery time windows. This project will be aimed at further development of our recently invented novel technology for maintaining mammalian cell cultures in a quiescent state through short term storage and transport. It will be focused on the evaluation of the applicability of this novel technology as an effective ambient and/or cold chain temperature solution to an existing distribution problem affecting a broad range of human/mammalian cell cultures used or intended for use in cell based therapies.

Technical Summary

To understand whether or not and how hydrogels, e.g. calcium alginate and Carbopol could be exploited as a structurally stable and inert scaffold for cell storage and transport, the kinetics of the viability of a range of cells within gels produced using a range of gelling conditions is to be examined. Cell viability, using established cell types, is to be examined in relation to various gelling and storage conditions including temperature, pH, CO2 concentration and polymer type. This will give us critical information on optimal gel conditions to preserve cell viability. We will expand our pilot study, which investigated a limited range of primary and secondary corneal epithelial cell lines to include cells from the endoderm and mesoderm. Cell viability will be assessed by standard means including, cell dead/alive assays, stress levels (p38 MAPK) within the cells, levels of differentiation by quantification of gene and protein levels and morphology by light and electron microscopy. Hydrogel structures will be characterised by rheology and electron microscopy. Commercialisation plans include protection of intellectual property in collaboration with the University's Technology Transfer Office as well as renewed market engagement with previously short-listed companies (established during BBSRC pathfinder award). Finally we aim to establish a collaborative development with an industrial partner.

Planned Impact

The conventional method for the storage and shipment of mammalian cell cultures is to use frozen (cryogenic) methods. There are a number of difficult steps in preparing cells for freezing and recovering viable cells from the frozen state, but otherwise cells can be stored for prolonged periods of time in this condition. Since the recovery of viable cells from cryogenic storage requires specialist knowledge and equipment it is perceived to be a bottle neck in the expansion of cell based therapies. A viable alternative to cryopreservation for the shipment of cell based therapeutics is timely. Cell based therapies are set to increase rapidly over the next 10 years but the logistics of this new clinical approach have not been considered. The cost of frozen distribution can, in some cases, significantly exceed the value of the culture being shipped but there are currently no practicable alternatives. The biotechnology industry is rapidly expanding and the emerging field of tissue engineering/regenerative medicine is projected to have a high commercial impact in the near future. Within this field the transport of cell cultures has been identified as a bottleneck in the necessary future distribution. Presently none of the current distribution solutions is ideal, involving a combination of complex, specialised logistics with high costs and/or limited delivery time windows and various other technical challenges. Following recent discussions with Sigma-Aldrich, HPA Cultures, TCS Cellworks, Plasticell, Angel Biotechnology, ReNeuron and TiGenix the long term commercial benefits of a sol-gel storage system, as a platform technology, are impressive. Within the health care sector there are significant long term benefits if a biomaterial which can deliver stem cells from the lab to the clinic can be manufactured. The consequences would be an improvement in patient care as the transplants could be offered at the exact time they are needed, an increase in availability (i.e. not limited to donor numbers) and a significant saving in the costs associated with tissue bank management. These benefits can be realised 5 years on from completion of the current project and would expected to be financed by the MRC or NHS. Our biomaterial has been identified as a potential battle dressing with obvious benefits to the MOD. An sol-gel biomaterial that can maintain therapeutically active cells in a range of temperatures could be of significant use. The therapeutic cells could aid blood clotting or repair superficiail wounds such as burns. Using funding from the Centre for Defence Enterprise the time scale for a prototype would be short, 1-2 years. Further meetings are planned with our established industrial contacts and Dept of Biomedical Sciences, Defence Science and Technology Laboratory, Porton Down (Dr Chris Green and Dr Leah Scott).

Publications

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Description i) We found that pore size within the alginate gel was related to cell viability once encapsulated and stored. Pore size could be increased by using a lower alginate concentration but this resulted in a fragile gel (and would break up releasing cells prematurely during storage/transit). Therefore we investigated the novel use of cellulose as a live-cell porogen. By including cellulose in the alginate solution we could produce gels that had the mechanical benefit imparted by a high alginate concentration whilst retaining the greater pore size required to preserve cell viability.

ii) Mechanical stability of the alginate gel was further enhanced by the addition of an inert nylon mesh, reducing gel break up and cell release during storage/transit.

iii) Following 5 days storage in ambient conditions stem cells retained their phenotype and function upon immediate release from the gel, Cryo-preserved cells are not functional upon thawing and require several days in culture before use.
Exploitation Route Transport of live cells (inc. stem cells) in non-cryogenic (room tempertature) conditions for future cell based therapies. We successfully proved that hydrogel encapsulation can be used for the storage/transport of living cells at room temperature. With IP now in place, further funding with commercial partners is being sought.
Sectors Healthcare,Pharmaceuticals and Medical Biotechnology

 
Description We have published a key paper in the field; we trained a PDRA in the application of hydrogels with stem cells for tissue engineering; we have developed a innovative technology for the storage and distribution of stem cells; we have attracted R&D investment from commercial organisations: we have had success commercialising the technology in the form of licences We ahve spun out a company Atelerix Ltd. This now employs the PDRA full time as senior scientist
First Year Of Impact 2017
Sector Healthcare,Pharmaceuticals and Medical Biotechnology
Impact Types Economic

 
Title TRANSPORT OF CELLS IN HYDROGELS 
Description The present invention relates to hydrogels which may be used to encapsulate or entrap live cells. The invention further relates to methods for transporting live cells which are encapsulated or entrapped within hydrogels from a first location to a second location. The invention further relates to method of treating a wound, disease or tissue injury, e.g. an ocular injury or a damaged ocular surface in a subject using a hydrogel comprising corneal stem cells. The hydrogels used in such methods may be ones which have been transported from a first location to a second location. 
IP Reference WO2012127224 
Protection Patent granted
Year Protection Granted 2012
Licensed Commercial In Confidence
Impact Spin-out company from Newcastle University is due April 2017
 
Title TRANSPORT OF CELLS IN HYDROGELS 
Description The present invention relates to hydrogels which may be used to encapsulate or entrap live cells. The invention further relates to methods for transporting live cells which are encapsulated or entrapped within hydrogels from a first location to a second location. The invention further relates to method of treating a wound, disease or tissue injury, e.g. an ocular injury or a damaged ocular surface in a subject using a hydrogel comprising corneal stem cells. The hydrogels used in such methods may be ones which have been transported from a first location to a second location. 
IP Reference WO2012127224 
Protection Patent granted
Year Protection Granted 2012
Licensed Yes
Impact Further grant funding MTA's with twenty different companies Collaborations with pharmaceutical companies
 
Company Name Atelerix Ltd 
Description Atelerix has a transformative technology for the storage and transport of viable cells at room temperature, overcoming the barriers and limitations presented by the current need for cryo-shipping. We do this using our patented process of encapsulating the cells in a natural hydrogel for safe shipment and storage. The cells can be recovered when needed by the addition of a gentle, cell-friendly buffer. This means: - Predictability and reliability in drug discovery models and for cells used as therapies - Customers can use cells and assays immediately on arrival - No need for cryopreservation, nor need for cytotoxic or animal-derived supplements - Cells retain their natural state and are not damaged nor altered 
Year Established 2017 
Impact Currently employing 3 x FTE, two of these are full time scientific posts. Market valuation in excess of 1 million pounds based upon investment raised within first 6 months of operation. MoU agreed between Atelerix and LV Prasad Eye Institute, India for the joint development of simple stem cell therapy.
Website https://www.atelerix.co.uk
 
Description Interviews for national news 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Public/other audiences
Results and Impact News report on spin-out company using technology developed from BBSRC funding
Year(s) Of Engagement Activity 2017
URL https://www.chroniclelive.co.uk/business/business-news/newcastle-firm-uses-seaweed-transport-1362008...