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Bridging Models at Different Scales To Design New Generation Fuel Cells for Electrified Mobility (BLESSED)

Lead Research Organisation: Imperial College London
Department Name: Mechanical Engineering

Abstract

To achieve the goals of the European Green Deal on climate neutrality, a 90% reduction in transport emissions is needed by 2050. The automotive industry urgently needs to accelerate the introduction of alternative powertrains for electrified vehicles. Hydrogenpowered Proton Exchange Membrane Fuel Cells (PEMFCs) are carbon-free power devices that meet these goals in both mobile and stationary applications. BLESSED aims at revolutionising the design process of next generation PEMFCs, to improve efficiency, durability and affordability for widespread use, with direct implications in clean energy and sustainable industry/mobility. BLESSED will train 15 Doctoral Candidates (DCs) to solve Multi-Scale (MS) engineering challenges, from the electrons up to the device level, through a unique combination of multi-disciplinary computational methods with Machine Learning (ML) to bridge each length scale's highly accurate model to adjacent scales. Then, a top-down length scale approach will be followed to optimise PEMFC and its components. To this end, the 15 DCs will synergistically develop a unique MS computational framework for the all-scale PEMFC analysis/design, assisted by ML tools. This will allow the simultaneous consideration of complex physico-chemical phenomena occurring at all length scales, such as catalytically-assisted chemical reactions, contact of rough surfaces, mechanical/chemical
degradation of membranes, fluid flows in porous media etc., at affordable computational cost. The proposed ID-network brings together world-class academic expertise on numerical modelling and simulation in electrochemistry, reacting flows, fluid mechanics, materials, optimisation methods and ML, with industrial developers. With a strong focus on industrial applications, BLESSED will develop methodologies and tools to exceed state-of-the-art in PEMFCs by minimising the Platinum group metal content and corrosion while maximising mass transport and electrical conductivity.

Publications

10 25 50
 
Description Hydrogen-powered Proton Exchange Membrane Fuel Cells (PEMFCs) are promising energy conversion devices that are subject to performance and durability issues. Some of the challenges relate to the catalyst layer that is typically composed of Pt on a carbonaceous support. To improve commercialisation of PEMFCs, it is crucial to minimise the Pt content and the degradation of the carbonaceous support. The latter, usually a nanoporous material, can undergo carbon corrosion (oxidation) due to the electrocatalytic aqueous environment. The process is typically described using simple, global, one-step reaction models. The current work strongly indicates that the actual system is much more complex and composed by multiple interconnected electrochemical reactions. Accordingly, a comprehensive reaction mechanism is formulated to enable identification of the rate determining steps. The work is expected to lead to a better understanding of the critical processes and facilitate an increase in the lifetime of PEMFCs through improved designs.
Exploitation Route The work will be taken further through secondments to project partners during 2025.
Sectors Aerospace

Defence and Marine

Energy

Transport

 
Description Transition to Zero Emissions in the Transportation Sector 
Organisation Toyota Motor Corporation
Department Toyota Motor Europe NV SA
Country Belgium 
Sector Private 
PI Contribution The current BLESSED program is a direct consequence of Toyota support for three PhD students associated with CDTs and the transition to zero emissions that has enabled strong links to be formed in the area of modelling systems that include chemical reactions.
Collaborator Contribution Provision of proprietary data.
Impact Specific item arising form the BLESSED program will be listed in due course.
Start Year 2023