Capture: Regulating CaCO3 polymorphism to unlock the potential of carbonated steel slag as a cement replacement
Lead Research Organisation:
CARDIFF UNIVERSITY
Department Name: Sch of Engineering
Abstract
The UK government pledges to achieve net zero emissions by 2050. Carbon capture and utilisation (CCU) in the cement and iron & steel sectors is considered a core measure toward this ambitious goal. An effective way of decarbonising the construction industry is to modify the Portland cement (PC) composition by reducing the clinker proportion. Replacing clinker with limestone (CaCO3, mainly calcite) proved to offset the CO2 emissions effectively while improving PC properties. Meanwhile, various alkaline solid wastes (ASW) have a significant potential of capturing CO2 whilst producing different CaCO3 polymorphs depending on the carbonation conditions. However, there is a lack of knowledge regarding the hydration characteristics of PC containing a range of CaCO3 polymorphs. In this proof-of-concept project, we will adopt steel slag (SS) as a representative ASW to validate the hypotheses that: (i) CaCO3 polymorphism can be regulated via controlling the carbonation conditions of SS and (ii) distinctively different CaCO3 polymorphs interact with PC differently. The main purpose of this project is to build a long-lasting partnership between researchers from the UK, China and Singapore, to collectively address the technical challenges of utilising ASW more efficiently and effectively as cement additives. The assembled project members from Cardiff University (UK), Nanjing Tech University (China) and Singapore Institute of Technology (Singapore) have complementary expertise in ASW characterisation and carbonation, cement science and structural engineering. The commonality of the team is our research interest in CCU in construction materials. Our intention is to share our knowledge and skills, advance the global understanding of ASW carbonation and utilisation in cement and concrete, and explore future research opportunities between academics from different countries.
People |
ORCID iD |
| Fei Jin (Principal Investigator) |
http://orcid.org/0000-0003-0899-7063
|
Publications
Guan-Feng Chua
(2024)
Workability of Hybrid Cement with Carbonated Mixing Water
Jin F
(2024)
Maximising the benefits of calcium carbonate in sustainable cements: opportunities and challenges associated with alkaline waste carbonation
in npj Materials Sustainability
Ming-Shan Zhao
(2025)
Aqueous CO2 sequestration and utilisation in ultra-low carbon concrete production
in The Singapore Engineer
Xu M
(2024)
Towards sustainable artificial aggregate production using industrial waste and CO2: A comprehensive review
in Journal of Building Engineering
| Description | Carbon Negative Steel Slag Permeable Concrete for Green Urban Infrastructure |
| Amount | $710,000 (SGD) |
| Funding ID | BETA-20240301006 |
| Organisation | National Research Foundation Singapore |
| Sector | Charity/Non Profit |
| Country | Singapore |
| Start | 07/2024 |
| End | 08/2027 |
| Description | Locking CO2 into cement: new perspectives from advanced spectroscopic techniques |
| Amount | £100,000 (GBP) |
| Funding ID | 2923615 |
| Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
| Sector | Public |
| Country | United Kingdom |
| Start | 08/2024 |
| End | 03/2028 |
| Description | Recovery of critical minerals from wastes |
| Amount | £6,998 (GBP) |
| Organisation | Cardiff University |
| Sector | Academic/University |
| Country | United Kingdom |
| Start | 03/2024 |
| End | 07/2024 |
| Description | SENSECARB - nanostructured SENSors for Early detection of CARBonation in concrete structures |
| Amount | £11,890 (GBP) |
| Funding ID | IEC\R2\242114 |
| Organisation | The Royal Society |
| Sector | Charity/Non Profit |
| Country | United Kingdom |
| Start | 11/2024 |
| End | 11/2026 |
| Description | Taith Research Mobility Funding |
| Amount | £2,030 (GBP) |
| Organisation | Cardiff University |
| Sector | Academic/University |
| Country | United Kingdom |
| Start | 02/2025 |
| End | 03/2025 |
| Description | Taith mobility funding |
| Amount | £925 (GBP) |
| Organisation | Cardiff University |
| Sector | Academic/University |
| Country | United Kingdom |
| Start | 12/2024 |
| End | 12/2024 |
| Description | CTIL Technical Seminar on Accelerating Low Carbon Concrete Innovation and Translation |
| Form Of Engagement Activity | Participation in an activity, workshop or similar |
| Part Of Official Scheme? | No |
| Geographic Reach | Local |
| Primary Audience | Professional Practitioners |
| Results and Impact | 140 participants attended the hybrid seminar on innovation and translation of low carbon concrete technology, which sparked questions and discussion raised by industry practioners and students afterwards. |
| Year(s) Of Engagement Activity | 2024 |
| Description | SIT research visit to CU |
| Form Of Engagement Activity | Participation in an open day or visit at my research institution |
| Part Of Official Scheme? | No |
| Geographic Reach | International |
| Primary Audience | Postgraduate students |
| Results and Impact | Dr Mingshan Zhao and his PhD student Guan Feng Chua and undergraduate student Jamie Chong paid a visit to Cardiff University in September 2024. During this visit, we held the project meeting (hybrid) with other international partners, trained them on XRD testing and carbonation experiments, held students seminar talks between two groups. We also visited School of Chemistry to have an introduction of the advanced spectroscopies (PiFM, TERS). The visit is particularly good for early career researchers to extend the networks and exchange their knowledge on topics of CCUS. |
| Year(s) Of Engagement Activity | 2024 |
| Description | Seminar talks by international experts |
| Form Of Engagement Activity | A talk or presentation |
| Part Of Official Scheme? | No |
| Geographic Reach | Local |
| Primary Audience | Postgraduate students |
| Results and Impact | Invited several international academics to give seminar talks on the topic of CCUS to the research group and PhD students on the geoenvironmental research centre at Cardiff University. They presented their latest work and answered questions from the audience about challenges and opportunities around CCUS in different countries. These invited talks helps the PI to link with potential international collaborators and expend the academic network. Students at Cardiff University also developed interests in this topic. |
| Year(s) Of Engagement Activity | 2024 |
| Description | Seminar talks to university students and academics |
| Form Of Engagement Activity | A talk or presentation |
| Part Of Official Scheme? | No |
| Geographic Reach | International |
| Primary Audience | Postgraduate students |
| Results and Impact | Gave several invited seminar talks to universities in China, Singapore and Thailand (including Southeast University, Nanjing University, Sun Yat-sen University, and Southern University of Science and Technology, Singapore Institute of Technology and Suranaree University of Technology and Northwest Institute of Eco-Environment and Resources, Chinese Academy of Sciences) on the topic of low-carbon cement and research activities of the current project during April 2024 and now. In total more than 200 audience attended these talks. The discussions with academics centred around how to carry out collaborative work effectively and potential to write furthe funding applications around the topic. Students were engaged and explored opportunities to study and do research in the UK. Industrial representatives facilitated discussions on the practical applications of the technology. These activities helped to expand the international network of the PI significantly which will lead to more research proposals/projects. |
| Year(s) Of Engagement Activity | 2024,2025 |
| Description | Visit to Natsteel EAF plant in Singapore |
| Form Of Engagement Activity | Participation in an open day or visit at my research institution |
| Part Of Official Scheme? | No |
| Geographic Reach | International |
| Primary Audience | Industry/Business |
| Results and Impact | Visited the EAF plant of NatSteel, organised by Dr Mingshan Zhao from SIT. Saw their production line and the EAF slag generated onsite. We had presentations about the latest studies on CCUS of using steel slags and discussed the challenges and opportunities for future collaborations with industry. Undergraduate and Graduate Students from SIT also attended the site visit and developed interests in related research topics. |
| Year(s) Of Engagement Activity | 2024 |
