Fusion Reactor Shielding Materials (FURESHMA): Understanding In-service Degradation
Lead Research Organisation:
UNIVERSITY OF BIRMINGHAM
Abstract
Context and current state-of-the-art:
This co-created, business-inspired, fundamental research aims to enable Tokamak Energy Ltd (TE) to develop and improve fusion reactor centre-column designs by understanding the effect of irradiation, intense plasma-exposure and high-heat flux (HHF) on advanced shielding materials degradation. This partnership, with a long-term vision of contributing to fusion commercialization efforts, will be delivered in active collaboration with world-leading fusion centres in the EU, and further guided by a steering committee comprised of subject-matter experts from the US and the UK.
Meeting net-zero emissions by 2050, as outlined by the Net Zero Government Initiative, requires green innovation technologies such as fusion energy which promises carbon-free, safe, secure and abundant power. The UK-based TE aims to demonstrate commercial fusion in the 2030s by combining its spherical tokamak design with rare-earth barium copper oxide (REBCO) high-temperature superconducting magnet technology, thereby, opening a pathway for smaller more compact power-plants. Key to success is a robust “centre-column” design, a life-limiting component comprising of REBCO coils. However, these magnets are highly susceptible to radiation damage and heat. Smaller power-plants offer limited shielding volumes, necessitating high-performance advanced shielding materials, with a thorough understanding of their fusion-relevant in-service degradation phenomena. This is critical to enabling TE’s commercial spherical tokamaks.
Key Challenge:
Fusion in-vessel conditions are severe – high neutron bombardment (>100 displacements per atom, dpa), a wide temperature range (cryogenic in magnets to >1000 °C), intense plasma particle exposure (>1019 ions.m-2.s-1 of D,T, He, impurities etc.) and HHF (tens of MW/m2 to several GW/m2 during disruptions). Given these synergistic challenges, the primary shielding candidates for TE’s centre-column are novel ceramic shielding materials: reduced-activation binder tungsten carbide (rab-WC) and di-tungsten pentaboride (W2B5), which are protected by potassium doped tungsten (K-doped W) in the plasma facing regions. Shielding failure in-service would result in failure of the centre-column. But little is known regarding in-service degradation of these materials, over their wide envisaged operating temperature range from cryogenic to >750 °C, which is a major design-limiting challenge.
Project Aims/Objectives:
To make progress towards the overarching goal, the following short-term objectives, to be completed within three years, are proposed:
Understanding radiation-induced degradation of ceramic shields from cryogenic to 800 °C (rab-WC, W2B5).
Quantifying the effect of plasma exposure and HHF on K-doped W and rab-WC.
Preliminary HHF testing of W-WC joints.
Baseline neutronic and Multiphysics assessment of damaged shielding materials to guide a preliminary centre-column design using data from (i), (ii) and (iii).
Applications and Benefits:
By enabling TE to develop robust fusion in-vessel component designs guided by materials degradation knowledge, this study will (i) enable the UK to be a global leader in the technologies needed to decarbonise our economies and transition to net zero, and (ii) directly support the UK’s plan for bringing about a Green Industrial Revolution by commercializing fusion energy technology. By building partnership with the University of Birmingham, which has notable fusion materials expertise, and coinvesting in discovery science and engineering, TE stands to become a world-leader in fusion energy, placing the UK at the forefront of the fusion landscape and benefiting the wider UK economy.
This co-created, business-inspired, fundamental research aims to enable Tokamak Energy Ltd (TE) to develop and improve fusion reactor centre-column designs by understanding the effect of irradiation, intense plasma-exposure and high-heat flux (HHF) on advanced shielding materials degradation. This partnership, with a long-term vision of contributing to fusion commercialization efforts, will be delivered in active collaboration with world-leading fusion centres in the EU, and further guided by a steering committee comprised of subject-matter experts from the US and the UK.
Meeting net-zero emissions by 2050, as outlined by the Net Zero Government Initiative, requires green innovation technologies such as fusion energy which promises carbon-free, safe, secure and abundant power. The UK-based TE aims to demonstrate commercial fusion in the 2030s by combining its spherical tokamak design with rare-earth barium copper oxide (REBCO) high-temperature superconducting magnet technology, thereby, opening a pathway for smaller more compact power-plants. Key to success is a robust “centre-column” design, a life-limiting component comprising of REBCO coils. However, these magnets are highly susceptible to radiation damage and heat. Smaller power-plants offer limited shielding volumes, necessitating high-performance advanced shielding materials, with a thorough understanding of their fusion-relevant in-service degradation phenomena. This is critical to enabling TE’s commercial spherical tokamaks.
Key Challenge:
Fusion in-vessel conditions are severe – high neutron bombardment (>100 displacements per atom, dpa), a wide temperature range (cryogenic in magnets to >1000 °C), intense plasma particle exposure (>1019 ions.m-2.s-1 of D,T, He, impurities etc.) and HHF (tens of MW/m2 to several GW/m2 during disruptions). Given these synergistic challenges, the primary shielding candidates for TE’s centre-column are novel ceramic shielding materials: reduced-activation binder tungsten carbide (rab-WC) and di-tungsten pentaboride (W2B5), which are protected by potassium doped tungsten (K-doped W) in the plasma facing regions. Shielding failure in-service would result in failure of the centre-column. But little is known regarding in-service degradation of these materials, over their wide envisaged operating temperature range from cryogenic to >750 °C, which is a major design-limiting challenge.
Project Aims/Objectives:
To make progress towards the overarching goal, the following short-term objectives, to be completed within three years, are proposed:
Understanding radiation-induced degradation of ceramic shields from cryogenic to 800 °C (rab-WC, W2B5).
Quantifying the effect of plasma exposure and HHF on K-doped W and rab-WC.
Preliminary HHF testing of W-WC joints.
Baseline neutronic and Multiphysics assessment of damaged shielding materials to guide a preliminary centre-column design using data from (i), (ii) and (iii).
Applications and Benefits:
By enabling TE to develop robust fusion in-vessel component designs guided by materials degradation knowledge, this study will (i) enable the UK to be a global leader in the technologies needed to decarbonise our economies and transition to net zero, and (ii) directly support the UK’s plan for bringing about a Green Industrial Revolution by commercializing fusion energy technology. By building partnership with the University of Birmingham, which has notable fusion materials expertise, and coinvesting in discovery science and engineering, TE stands to become a world-leader in fusion energy, placing the UK at the forefront of the fusion landscape and benefiting the wider UK economy.
Organisations
- UNIVERSITY OF BIRMINGHAM (Lead Research Organisation)
- Forschungszentrum Energiespeichertechnologien (Collaboration)
- Laboratoire de Physique des 2 Infinis Irène Joliot-Curie (Collaboration)
- Tokamak Energy (Collaboration)
- University of Tennessee System (Project Partner)
- Tokamak Energy (United Kingdom) (Project Partner)
- French National Centre for Scientific Research (Project Partner)
- Hyperion Materials & Technologies (Project Partner)
- UNIVERSITY OF MANCHESTER (Project Partner)
- Forschungszentrum Jülich (Project Partner)
- UNITED KINGDOM ATOMIC ENERGY AUTHORITY (Project Partner)
Publications
Li Y
(2025)
Temperature and dose effects on dislocation loops in self-ion irradiated high-purity iron
in Acta Materialia
Zhao Y
(2025)
Determining the low temperature Cr solubility limit and precipitation mechanisms in Fe-Cr alloys with proton irradiations and thermal aging
in Materials & Design
| Description | 1st Translating Fusion Innovation to growth workshop |
| Geographic Reach | Local/Municipal/Regional |
| Policy Influence Type | Influenced training of practitioners or researchers |
| URL | https://www.linkedin.com/posts/uonenergy_innovatefusion-activity-7422940069067468801-QXMf/?utm_sourc... |
| Description | Board Membership for Fusion Industry Taskforce and commissioning of Fusion Policy Papers |
| Geographic Reach | National |
| Policy Influence Type | Implementation circular/rapid advice/letter to e.g. Ministry of Health |
| URL | https://fusionindustrytaskforce.co.uk/ |
| Description | Board Membership for Midlands Nuclear |
| Geographic Reach | National |
| Policy Influence Type | Participation in a guidance/advisory committee |
| URL | https://midlandsnuclear.co.uk/ |
| Description | Speaker at The Economist Fusion Fest |
| Geographic Reach | Multiple continents/international |
| Policy Influence Type | Participation in a guidance/advisory committee |
| URL | https://events.economist.com/fusion-fest/agenda/ |
| Description | UK Ministerial Fusion Industry Forum |
| Geographic Reach | National |
| Policy Influence Type | Implementation circular/rapid advice/letter to e.g. Ministry of Health |
| Description | EPRI Studentship: Assessing Performance Limits Of Vanadium Alloy Welds For Fusion |
| Amount | £88,000 (GBP) |
| Organisation | Electric Power Research Institute (EPRI) |
| Sector | Charity/Non Profit |
| Country | United States |
| Start | 08/2025 |
| End | 09/2029 |
| Description | In-situ Neutron Irradiation of HTS Magnets |
| Amount | £112,030 (GBP) |
| Organisation | Tokamak Energy |
| Sector | Private |
| Country | United Kingdom |
| Start | 01/2026 |
| End | 01/2027 |
| Description | Refractory Materials Testing Facility For Fusion |
| Amount | £343,000 (GBP) |
| Funding ID | UKAEA - University of Birmingham Collaboration Agreement COL-009-2025 |
| Organisation | UK Atomic Energy Authority |
| Sector | Public |
| Country | United Kingdom |
| Start | 03/2025 |
| End | 03/2030 |
| Description | The Fusion Engineering Centre for Doctoral training |
| Amount | £9,500,000 (GBP) |
| Organisation | UK Atomic Energy Authority |
| Sector | Public |
| Country | United Kingdom |
| Start | 12/2025 |
| End | 12/2030 |
| Description | Understanding Irradiation Tolerance Of RAFM Welds Under Fusion Relevant Conditions. |
| Amount | £50,574 (GBP) |
| Organisation | Oxford Sigma |
| Sector | Private |
| Country | United Kingdom |
| Start | 08/2025 |
| End | 04/2029 |
| Description | Vanadium Alloy Qualification Programme |
| Amount | £67,959 (GBP) |
| Organisation | UK Atomic Energy Authority |
| Sector | Public |
| Country | United Kingdom |
| Start | 08/2025 |
| End | 04/2026 |
| Title | MatDB4Fusion |
| Description | MatDB4Fusion is a comprehensive, quality-controlled database for materials used in the fusion energy sector. It offers a centralized platform to share, access, and analyze the physical, thermomechanical, and chemical properties of materials relevant to fusion device design, including fusion specific properties related to neutron irradiation, transmutation, plasma-material interaction, and others. Clean Air Task Force (CATF), within the international working group on materials database and in partnership with the Organization for Economic Cooperation and Development's - Nuclear Energy Agency (OECD-NEA) as an international database host, launched MatDB4Fusion to empower the global fusion community with the data needed to design the next generation of fusion power plants. University of Birmingham contributed to the development of this international database as the only university organization internationally represented in this prestigious endeavour. Prof. Arunodaya Bhattacharya leads the academic aspect of MatDB4Fusion from University of Birmingham. |
| Type Of Material | Data analysis technique |
| Year Produced | 2026 |
| Provided To Others? | Yes |
| Impact | MatDB4Fusion is now the one-stop go-to database for engineering and power plant designers working in the fusion sector. |
| URL | https://matdb4fusion.app/about/group |
| Description | Collaboration with Tokamak Energy Ltd |
| Organisation | Tokamak Energy |
| Country | United Kingdom |
| Sector | Private |
| PI Contribution | Our R&D team works in close cooperation with Tokamak Energy to test fusion reactor shielding materials under the effects of irradiation, heat flux and plasma exposure. We provide the key parameters under which testing should be performed, prepare samples, perform experiments and characterize the samples after exposure. |
| Collaborator Contribution | Tokamak Energy provides samples and guidance on overarching shielding issues, including fine tuning our experimental parameters |
| Impact | Conference abstracts to Symposium On Fusion Technology (SOFT) Conference, Aix-en-Provence, France A. Degradation of Tungsten Carbide under irradiation for Application in Spherical Tokamak Centre Column Shielding Michael Williams1, Alice Appleby1, Aurelie Gentils2, Samara Levine3 , Gurdeep Kamal3, Arunodaya Bhattacharya1, 1. School of Metallurgy and Materials, University of Birmingham, Edgbaston B15 2SETT, UK 2. University of Paris-Saclay, CNRS Irene Joliot-Curie Lab, Orsay, 91405, France 3. Tokamak Energy, Milton Park, Abingdon, OX14 4SD, UK B. Irradiation effects with temperature in tungsten-based ceramics for high temperature superconductor plasma shielding components in future fusion reactors A. A. Appleby1, S.M. Levine2, A. Gentils3, J. Lonergan4, M. Williams1, M. Umar1, S. Irukuvarghula2, G.Kamal2, A. Bhattacharya1 1. School of Metallurgy & Materials, University of Birmingham, Edgbaston, B15 2SE, UK. 2. Tokamak Energy, Milton Park, Oxford, UK 3. Université Paris-Saclay, CNRS/IN2P3, IJCLab, Orsay, France 4. Department of Materials Science & Engineering, Missouri University of Science & Technology, Rolla, Missouri, 65409, USA . C. Effect of impurity-seeded plasmas on deuterium /hydrogen retention and erosion of PMI damage in potassium-doped tungsten Anicha Reuban1, Simon Corah1, Arkadi Kreter2, Jan W. Coenen2, 3, Samara Levine4, Mike Jackson4, Sandeep Irukuvarghula4, Gurdeep Kamal4, Christian Linsmeier2, Arunodaya Bhattacharya1 1. School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT, United Kingdom 2. Institute of Fusion Energy and Nuclear Waste Management - Plasma Physics (IFN-1), Forschungszentrum Jülich GmbH, 52425 Jülich, Germany 3. Department of Engineering Physics, University of Wisconsin-Madison, Madison, WI 53706, USA 4. Tokamak Energy Ltd, Milton Park, Oxfordshire OX14 4SD, United Kingdom D. Understanding low & intermediate temperature volumetric instabilities due to irradiation in Tungsten Boride for Spherical Tokamak Centre Column shields M. Umar1, A. Appleby1, S.M. Levine2, J. Lonergan3, A. Gentils4, S. Irukuvarghula2, G. Kamal2, A. Bhattacharya1 1. School of Metallurgy and Materials, University of Birmingham, B15 2SE, United Kingdom 2. Tokamak Energy, Milton Park Oxfordshire, United Kingdom 3. Department of Materials Science and Engineering, Missouri University of Science and Technology, Rolla, Missouri, 65409, USA. 4. University of Paris-Saclay, CNRS/IJC Lab, Orsay, 91406, France Conference abstracts to The Nuclear Materials Conference, Halifax, Canada A. Vanadium alloy to tungsten joining for fusion first-wall/blanket & plasma-facing components K. Patel1, D.Wilkinson2, S.M. Levine3, S. Irukuvarghula3, A. Sowder4, M. Albert4, A. Bhattacharya1. 1. School of Metallurgy and Materials, University of Birmingham, B15 2SE, United Kingdom 2. Dr. Fritsch, Germany 3. Tokamak Energy, Milton Park Oxfordshire, United Kingdom 4. Electric Power Research Institute (EPRI), Charlotte, USA |
| Start Year | 2025 |
| Description | Partnership with Forschungszentrum Jülich |
| Organisation | Forschungszentrum Energiespeichertechnologien |
| Country | Germany |
| Sector | Public |
| PI Contribution | We are collabortaing with Julich to perform plasma-wall interaction and high heat flux testing on fusion materials. We have produced the materials and developed a testing plan whilst Julich has provided access to PSI-2 linear plasma device for plasma-wall interaction studies. Some experiments have been recently completed. |
| Collaborator Contribution | Tokamak Energy , our industrial partner, has provided key inputs on heat flux and plasma loading parameters to refine the experiments,. |
| Impact | 1. Poster Presentation at the 22nd International Conference in Fusion Reactor Materials. Plasma Material Interactions in Additively Manufactured Tungsten for PFCs Simon Corah1, Jan Coenen2, Arkadi Kreter2, Marcin Rasinski2, Sören Möller2, Miguel Zavala-Arredondo3, Arunodaya Bhattacharya1* 1School of Metallurgy & Materials, University of Birmingham, 2Forschungzentrum Jülich, 3United Kingdom Atomic Energy Authority |
| Start Year | 2025 |
| Description | Partnership with French National Centre for Scientific Research (CNRS), Irene-Joliot Curie Lab, France |
| Organisation | Laboratoire de Physique des 2 Infinis Irène Joliot-Curie |
| Country | France |
| Sector | Public |
| PI Contribution | We are collaborating with the French National Centre for Scientific Research (CNRS) Irene-Joliot Curie Lab (IJC Lab), to perform in-situ and ex-situ irradiations on shielding materials. This is world's most pioneering irradiation facility and brings unique UK-France partnership into our R&D. |
| Collaborator Contribution | IJC lab has provided access to their unique multibeam irradiation facility under the Joint Accelerators for NanoScience & Nuclear Simulations (JANNuS) Orsay. They performed irradiations for us, provided inkind beam time access, supplemented by our funded requests, and also provided unique facilities for sample preparation and helping with data interpretation |
| Impact | 1. Invited Talk at Journées MOSAIC, France, 12th March. Title: In-Situ Ion Irradiations in V-4Cr-4Ti, Authors: KAP Dominguez, SM Levine, A. Gentils, DT Hoelzer, A. Bhattacharya |
| Start Year | 2025 |