Microstructural Features Controlling the onset of Crack Formation during the Bending of S700 and S960 High Strength hot rolled steels
Lead Research Organisation:
University of Sheffield
Department Name: Mechanical Engineering
Abstract
Tata steel is currently developing a range of thick, hot rolled high strength steels with minimum yield strengths of 700, 900, 960 and 1100MPa for use: in the lifting and excavating sector. These grades often require cold forming via simple bending operations to produce final components such as crane booms. During the development of some of these grades, especially the S700 and S960 grades, whist the balance between strength and toughness has been excellent, the bendability of these steels has been poor and/or inconsistent. This poor bending behaviour is now limiting the markets which can be potentially supplied, and so there is a real need to firstly understand the factors controlling bendability, and then to improve bendability. The proposed work at Sheffield University wilI study the bending behaviour of thick, high strength steels using techniques such as high resolution digital image correlation and micro-gridding, and also study damage evolution at second phase particles during bending. The ultimate goal is to design microstructures which are more resistant to crack formation during bending.
To determine the microstructural features and stress-strain behaviour which control the onset of crack formation during the bending of high strength, thick, hot rolled strip. To make high resolution local strain measurements during bending to validate FE models of bending.
This work alines with the EPSRC's research aims as it will improve capability by keeping the UK as a world leader in material and steel research. This role will enable the development of leadership skills by leading the work with Tata steel in the professional environment. The impact will be accelerated by Tata Steel using the research to develop new products.
Tata steel are collaborating on this project.
To determine the microstructural features and stress-strain behaviour which control the onset of crack formation during the bending of high strength, thick, hot rolled strip. To make high resolution local strain measurements during bending to validate FE models of bending.
This work alines with the EPSRC's research aims as it will improve capability by keeping the UK as a world leader in material and steel research. This role will enable the development of leadership skills by leading the work with Tata steel in the professional environment. The impact will be accelerated by Tata Steel using the research to develop new products.
Tata steel are collaborating on this project.
People |
ORCID iD |
Christophe Pinna (Primary Supervisor) | |
Robert Dowding (Student) |
Publications
Dowding R
(2018)
Localized damage analysis for high strength S960 steel using micro-tensile testing and digital image correlation
in Ubiquity Proceedings
Studentship Projects
Project Reference | Relationship | Related To | Start | End | Student Name |
---|---|---|---|---|---|
EP/P510634/1 | 30/09/2016 | 29/09/2021 | |||
1803953 | Studentship | EP/P510634/1 | 01/11/2016 | 29/04/2021 | Robert Dowding |
Description | Tooling and sample geometry developed to observed shear bands and damage at a localised region observed by the SEM. This has allowed the author to observe the interaction between shear bands, surface rippling and damage. Using finite element modelling the shear bands have been generated in 2D models where the shear bands are observed at consistent spacing and surface rippling occurs where the shear bands bifurcate at 45 degrees from the surface. In experimental work using the tooling and specimen geometry developed these shear bands patterns are replicated and waviness is found at the surface. This is found to localised strain and promote failure to occur at the shear bands. |
Exploitation Route | The updated tooling geometry and specimen shape will be used by future researchers to analyse the bendability of materials. |
Sectors | Manufacturing including Industrial Biotechology |
Description | Expert SEM user |
Geographic Reach | Local/Municipal/Regional |
Policy Influence Type | Influenced training of practitioners or researchers |
Description | Steel characterization and bend testing. |
Organisation | University of Warwick |
Department | School of Engineering |
Country | United Kingdom |
Sector | Academic/University |
PI Contribution | The collaboration will have the steel characterised at the University of Warwick by Cameron Bee. These samples will then undergo bend testing by Robert Dowding at the University of Sheffield. The samples will then be analysed post testing by Cameron post testing. |
Collaborator Contribution | Cameron Bee will improve our insight into the material prior to the bend tests resulting in a greater understanding in the properties limiting bendability in high strength hot rolled steels. |
Impact | A plan has been presented to Tata Steel supervisor Didier Farrugia. |
Start Year | 2019 |
Description | EUROMAT 2019 oral presentation |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | Presented to the Euromat Conference to roughly 30 people and received questions and asked about presenting the work at another university. |
Year(s) Of Engagement Activity | 2019 |
Description | Facilitator and camp rep at the University of Lincoln SPARK! Engineering Summer Camp |
Form Of Engagement Activity | Participation in an open day or visit at my research institution |
Part Of Official Scheme? | No |
Geographic Reach | Regional |
Primary Audience | Schools |
Results and Impact | A summer camp was organised for 12-15 year old students with an interest in engineering. These students were given a project, taught engineering software and techniques. |
Year(s) Of Engagement Activity | 2018 |
Description | Facilitator for the global engineering challenge at the University of Sheffield |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Undergraduate students |
Results and Impact | In 2019 Robert Dowding was selected to work as a facilitator for the global engineering challenge at the University of Sheffield where he taught 30 undergraduate students unsupervised for a week. Students were recommended for being outstanding and feedback was received that the students were surprised that they enjoyed the weekend and learned skills that will be relevant to their future careers. |
Year(s) Of Engagement Activity | 2019 |
Description | Posters and oral presentations at Tata Steel postgraduate research quarterly and yearly events. |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | Regional |
Primary Audience | Industry/Business |
Results and Impact | Tata Steel associated postgraduate students, lecturers and staff attend a conference and observed our posters and oral presentations. This promoted discussion and provided questions for us. |
Year(s) Of Engagement Activity | 2016,2017,2018,2019,2020 |
Description | SSTT 2018 oral presentation |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Professional Practitioners |
Results and Impact | Performed a presentation to researchers with about 100 people present on the tensile testing of materials and received questions. |
Year(s) Of Engagement Activity | 2018 |
Description | Working as a graduate teaching assistant (GTA) in multiple subjects, performing lab demonstrations, teaching tutorial sessions, assessing and marking students and leading teaching activities. |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | Local |
Primary Audience | Undergraduate students |
Results and Impact | Working as a GTA teaching two or more modules per semester for the last four years means that far more than 500 students have been taught by Robert. Feedback from students and supervisors has been very positive throughout Roberts time as a GTA. This culminated in a nomination for a student employee award. |
Year(s) Of Engagement Activity | 2016,2017,2018,2019 |