In-cylinder studies of direct injection gasoline in the optical engine

Lead Research Organisation: Brunel University London
Department Name: Mech. Engineering, Aerospace & Civil Eng

Abstract

Background
In 2015, Brunel has been successful in getting a large EPSRC equipment grant to set up a centre of excellence in in optical engines and the in-cylinder measurement techniques. As shown by the image below, the new £1.0 Million facility comprises a new single cylinder direct injection gasoline optical engine and a suite of high speed laser measurement equipment. The engine has a full length optical liner of fused silica for direct visualisation of the in-cylinder flow and fuel injection process throughout the intake and compression strokes. Additional optical accesses are provided by an optical piston crown mounted on an elongated titanium piston that will slide up and down the optical liner. The cylinder head is designed to accommodate both the centally mounted and side mounted injectors so that both spray guided and wall guided stratified charge can be obtained.

Unlike the current laser systems for in-cylinder measurements in use at other universities, the new facility at Brunel will feature cycle resolved in-cylinder measurement of flow, fuel injection and mixture formation at speeds up to 10,000fps by means of two separate high speed and high power solid state lasers and high speed image intensified video cameras. Such facility will be unique in UK and will allow both fundamental research and applied development worked to be carried out on the high efficiency, high performance and low emission direct injection gasoline engines for automotive applications.

As a consequence of the new facility, a new PhD project has been set up to perform in-cylinder studies of direct injection gasoline in the optical engine. The project will be jointly supported by the EPSRC DTP and ChangAn UK in Birmingham, whose parent Company, ChanAn Automotive, is the 4th largest automotive manufacturer in China. ChangAn UK are responsible for the development of next generation gasoline direct injection engines for ChangAn Automotive in China. Brunel University London have one of the largest internal combustion engines research centres in Europe. Over the last few years, a number of mutual visits have taken place between ChangAn and Brunel to identify the collaborative research and development activities which are of mutual interest to both parties. Since October 2015, Mr Mohan Peethambaram has started his PhD degree as a part-time student at Brunel. His PhD research works will be focused on the development and application of CFD engine simulation to the GDI engine.

Outline of PhD project
The aim of the PhD project is to study the in-cylinder flow, fuel injection, mixture formation and combustion initiation processes in a direct injection gasoline engine. In particular, the effect of injector design and injection strategy on the mixture formation process will be investigated by means of the advanced laser measurement techniques, including the interactions between flow and sprays, spray and wall interactions, as well as the spray characterisation. The experimental results will be used to validate the CFD calculations and improve the capability of the 3-D CFD engine simulation being used in the development and optimisation of the new direct injection gasoline engines.

Project Management and Finance
The project will be supervised by Prof. Hua Zhao and Dr Lionel Ganippa at Brunel University London and advised by Dr Zhu at ChangAn UK. The PhD project is planned to start in October 2016 and last for 36months.

Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/N509437/1 01/10/2016 30/09/2021
1818751 Studentship EP/N509437/1 01/10/2016 30/04/2020 Meghna DHANJI
EP/R512990/1 01/10/2018 30/09/2023
1818751 Studentship EP/R512990/1 01/10/2016 30/04/2020 Meghna DHANJI
 
Description The effect of a specific injection strategy is investigated. The study performed has found that the injection strategy affects the atomisation rate, which would in turn optimise the engine's cylinder conditions. Further studies will be performed how this strategy affects soot accumulation inside the cylinder.
Exploitation Route A large number of automotive firms and engine development teams use this strategy. The fundamental principles of why the injection strategy impacts the emissions generated is not widely known. The study helps to provide a detailed understanding of the characterisation of this fuel injection strategy via images and laser optical diagnostics performed inside an optical combustion chamber. This enhances the understanding and would therefore aid in controlling the injection and ignition timings better.
Sectors Transport

 
Description The data has been used by the collaborating company to validate their simulation results of the same test injector. The data has also provided information to help optimise injection strategies on their prototype engine.
First Year Of Impact 2018
Sector Transport
Impact Types Economic

 
Description Research collaboration 
Organisation ChangAn UK
Country United Kingdom 
Sector Private 
PI Contribution Performed extensive experimental research of a high-pressure gasoline injector, used in their engines. The data is primarily used to help validate CFD simulations performed by a senior Engineer.
Collaborator Contribution Provided a high-pressure prototype injector to conduct test work. Provided support with extensive data analysis. Planned and suggested tests to be run at Brunel.
Impact The work is still on-going. Variation of experiemntal data and CFD simulations have been compared to date. Two journals on this research topic have been published.
Start Year 2016
 
Description 2019 JSAE/SAE Powertrains, Fuels and Lubricants meeting 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact Presented research findings based on a conference paper. Mostly attended by engineers who are experts int he field, both academic and from the inductry. Interesting suggstions were receive. An overview of the work being performed at Brunel was provided to the audience.
Year(s) Of Engagement Activity 2019
 
Description SAE Detroit Virtual international conference 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Other audiences
Results and Impact A conference paper published, which was the presentation title. The presentation was done virtually due to Covid.
Year(s) Of Engagement Activity 2020
URL https://www.sae.org/attend/high-efficiency