Dynamic Colour X-ray Computed Tomography Imaging

Lead Research Organisation: STFC - LABORATORIES
Department Name: Technology

Abstract

X-ray Computed Tomography imaging is a widely used technique that has been applied across many different applications; from fundamental materials science at large facilities to medical diagnosis in hospitals. CT imaging is carried out by measuring transmitted X-rays at a variety of angles through a sample and then computationally reconstructing individual 2D slices to produce a full 3D density contrast image at a particular point in time. This traditional CT imaging simply measures the intensity of transmitted X-rays through a point in a sample at a given time, potentially-significant chemical information contained within the colour (energy) of the X-rays isn't measured. In time-resolved colour Computed Tomography, 5D-CT, the energy of each X-ray interaction is recorded in addition to the standard temporal and spatial information. The measurement of this colour information enhances existing techniques by providing simultaneous imaging of the chemical nature of a sample in addition to the time-resolved 3D imaging of its structure. The biggest challenge to realising this imaging capability has been the availability of high frame rate, energy resolving, X-ray imaging technologies.

Working as part of the UK's National Research Facility for lab-based X-ray Computed Tomography (NXCT), the University of Manchester are the problem holder. One of the key aims of the NXCT is to provide access for researchers in the UK to state-of-the-art X-ray instruments and the research expertise that enables the design and implementation of complex experiments. The University of Manchester have already identified colour X-ray CT as a strategically important technique and have received funding from EPSRC to pioneer its development. The delivery of a Dynamic Colour X-ray Computed Tomography imaging technology would provide a transformative capability which would benefit a broad range of disciplines. Initial target application areas include, the study of the role of nanomaterials in catalysis [1], observing the dendritic growth in eutectic alloys [2], characterising the charging-discharging of novel battery types [3] and the diffusion of heavy element stains through biological tissue [4].

STFC, the solution provider, have been developing colour X-ray imaging cameras for over a decade [5]. The frame rate of their existing systems currently limit both the temporal resolution and photon fluxes at which colour X-ray imaging can be applied. STFC have recently developed a new HEXITEC-MHz ASIC which operates at a continuous frame rate of 1 MHz enabling colour imaging to be carried out at CT-relevant fluxes of >10^6 photons s-1 mm-2. In this project STFC will deliver the world's first deployable detector of this type to the University of Manchester who will characterise the imaging performance of the system and develop the reconstruction algorithms for these novel 5D data sets pushing this technology quickly to a state where it can benefit many researchers addressing many important applications enabled through the NXCT access routes.

[1] Beale et al, Phil. Trans. R. Soc. A.3762017005720170057 http://doi.org/10.1098/rsta.2017.0057

[2] Feng et al, Acta Materialia, 221, 2021, 117389, https://doi.org/10.1016/j.actamat.2021.117389

[3] Connolley et al, J. Appl. Cryst. (2020). 53, 1434-1443, https://doi.org/10.1107/S1600576720012078

[4] Jayarantha et al, IEEE Access, vol. 9, pp. 49912-49919, 2021, https://doi.org/10.1109/ACCESS.2021.3069368

[5] M. Veale et al, Synchrotron Radiation News, 31:6, 28-32, https://doi.org/10.1080/08940886.2018.1528431

Technical Summary

The HEXITEC-MHz ASIC represents a step-change in X-ray detector technology. The ASIC runs at a continuous frame rate of 1MHz while at the same time delivering per-pixel X-ray spectroscopy in the energy range 2-200keV with a resolution of <1keV. For the first time this allows colour X-ray imaging to be carried out at CT relevant fluxes of >10^6 ph s-1 mm-2.

To achieve these ambitious targets has required a completely new ASIC architecture. While the output of the original HEXITEC ASIC was analogue and limited to frame rates of <10kHz, the new ASIC has 'in-pixel' 12-bit time-to-digital converters (TDCs) that digitise the analogue output of the pixels. The output of these TDCs are then Aurora 64b/66b encoded and serialised over 20 lanes of differential current mode logic (CML), all operating in parallel at 4.1Gbps at 1MHz.

The ASIC design and fabrication was funded by STFC and was delivered in January 2022. The testing and characterisation of the ASIC is now underway and initial results suggest a noise performance of 100e- RMS at a frame rate of 1MHz, meeting the target specification. The aim of this project is to move from the current ASIC test system (TRL1) and build a fully functioning camera that can then be applied to the 5DCT imaging technique (TRL2-3). To do this will require the development of a new compact readout PCB, detector housing and DAQ system that can be easily integrated in to the NXCT colour X-ray bay at Manchester.

In parallel to these hardware developments, a PDRA at the University of Manchester will lead the development of the algorithms that will be required to reconstruct the 5D data sets produced by the camera system. These algorithms will be validated against test data sets of imaging of phantom objects before applying the 5DCT imaging technique to systems of scientific interest such as imaging of the charge-discharge cycle of batteries, the diffusion of heavy element stains in biological tissue and the dynamics of alloy formation.

Publications

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Description Thanks to the support of BBSRC via this Basic Technology Grant we have successfully designed, built, characterised and commissioned a new generation of spectroscopic X-ray imaging detector. This class of camera system allow the precise chemical and structural composition of a sample to be determined from their 'X-ray fingerprint'. The novel thing about this new camera is it's ability to operate at very high frame rates which allows changes in the chemistry and structure of a sample to be studied on <1s time scales.

The final camera system works to the original project specification delivering per pixel X-ray spectroscopy at 1MHz frame rates while maintaining world leading spectroscopic performance. The system itself has provided an invaluable tool for understanding how the compound semiconductor materials that are used for the sensor before at extreme fluxes and time scales. Our work has demonstrated the presence of dynamic effects in the CdZnTe sensor material at these high fluxes and these are critical to understand for both our detector systems and others that are being developed at STFC. This information has been subject to peer reviewed publication and presentation at international conferences.

The 'science ready' camera system was completed in Spring 2024 and was delivered to the I13-1 beam line at the Diamond Light Source Synchrotron for it's first science experiment in October 2024. This experiment was an attempt to deliver a new colour ptychography imaging technique which would deliver a unique capability of being able to simultaneously carry out ptychographic imaging (an X-ray imaging technique with very fine spatial resolution ~ 100nm) for multiple different chemical elements at high speed. The experiment was a success and data is currently under analysis with a publication expected later in 2025.

The key objectives that were not met were the delivery of the camera system to the NXCT at the University of Manchester. During the course of the grant the post-doc who was due to work on the camera secured a job at the Diamond Light Source synchrotron. Combined with delays developing the camera, this meant that there was a lack of staff and time in order to test the camera. We are now engaging with The University of Manchester at Harwell to get them access to the system.
Exploitation Route The high speed spectroscopic X-ray imaging capability offered by the HEXITEC-MHz is a unique one. The ability to image dynamic changes in the chemical and structural composition of samples is a unique one of interest at many photon light sources. Recently we have had beam times at ESRF an Diamond using the detector and we hope to expand the number of beam times we have in the future to provide access to as many science users as possible.

We are also working with the STFC BID department to investigate areas where the system might be used in an industrial setting. Particular areas of interest are in non-destructive testing and in medical imaging.
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Description HEXITEC User Meeting 2024 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The HEXITEC User Meeting is an annual event that brings together the broad range of users of the technology. This can range from medical imaging practitioners to materials scientists. At this years workshop the new HEXITEC-MHz development was presented. 50 people attended in person with another ~10 attending virtually.
Year(s) Of Engagement Activity 2024
URL https://www.linkedin.com/posts/drmcveale_hexitec-ukri-stfc-activity-7172936767430451201-JB7U?utm_sou...
 
Description HiZPAD Workshop - The Study & Characterisation of High-Flux CdZnTe Using HEXITEC-MHz 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact A talk at the High Z Pixel Array Detector (HiZPAD) Workshop was given by Ben Cline titled The Study & Characterisation of High-Flux CdZnTe Using HEXITEC-MHz
Year(s) Of Engagement Activity 2023
URL https://www.technology.stfc.ac.uk/Pages/News-Conferences-&-Publications/Conferences-Visits-&-Events/...
 
Description Position Sensitive Detectors 13 Conference 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact An oral presentation "HEXITEC-MHz A Spectroscopic Imaging Camera with a 1 MHz Frame Rate Continuous Readout" was presented at the PSD conference.
Year(s) Of Engagement Activity 2023