ConBioChem: Continuous bio-production of commodity chemicals

Lead Research Organisation: University of Cambridge
Department Name: Biochemistry

Abstract

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Technical Summary

This ambitious, multidisciplinary project will establish generic design procedures to underpin the introduction of continuous bio-manufacturing processes for commodity/platform chemicals and added value intermediates. Crucial improvements in operational stability will be delivered through Synthetic Biology, to construct genetically stable chassis strains. Metabolic modelling will be used to design rational strain engineering and processing strategies, to divert cellular metabolism away from growth and towards product formation, to deliver critical improvements in product yields. The metabolic models will be integrated into multiscale models, involving reactor and process models and LCA, to enable seamless, integrated design of both the organisms and the processes, so that both will operate synergistically for maximal commercial benefit and sustainability. Success will be measured through technoeconomic analysis to deliver commercially relevant design approaches.

Planned Impact

As described in proposal submitted to IUK
 
Description We have developed a computer modelling system (Flexible Nets) that allows us to represent both the metabolism of a microbe or mammalian cell together with relevant characteristics of the fermentation system in which the cells/microbes are grown. This allows us to determine the optimum conditions for the production of an industrial product by the microbe. Optimisation for different kinds of productivity may be carried out, e.g. amount of product produced by a given volume of fermenter per hour; amount of product produced per amount of biomass per hour; amount of product produced per mass of carbon source per hour. The optimised parameters can be exploited by genetic engineers in organism design or by chemical engineers in process design.
Exploitation Route The outcomes, in terms of both the tools and controllers developed, may be used by our industrial collaborators to design, optimise, and control biotechnological processes for chemicals production. They may also be exploited by producers ob biologics (e.g. antibodies) and we have been in close contact with such manufacturers to promote this.
Sectors Chemicals,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology

 
Description In addition to the exploitation in the biotechological production of chemicals (see below). our Flexible Nets system may be used to control industrial biotechnological processes to achieve optimal production, indicating remedial action to be taken, in real time, when malfunctions occur.
First Year Of Impact 2019
Sector Chemicals,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology
Impact Types Economic

 
Description Continous biprocesses for chemicals production
Geographic Reach National 
Policy Influence Type Participation in a guidance/advisory committee
Impact Change in policy of chemicals manufacturers towards continuous bioprocesses and training in metabolic modelling, synthetic biology, and chemostat culture
 
Description Continuous protein production
Geographic Reach Multiple continents/international 
Policy Influence Type Membership of a guideline committee
Impact Our work on the continuous production of recombinant proteins in the industrial yeast Pichia pastoris has completely changed the attitude of industry to the continuous production of therapeutic antibodies and platform chemicals,
 
Description IB Catalyst
Amount £525,090 (GBP)
Funding ID BB/N02348X/1 
Organisation Biotechnology and Biological Sciences Research Council (BBSRC) 
Sector Public
Country United Kingdom
Start 09/2016 
End 08/2021
 
Title Flexible Nets 
Description Mathematical models that combine predictive accuracy with explanatory power are central to the progress of systems and synthetic biology, but the heterogeneity and incompleteness of biological data impede our ability to construct such models. Furthermore, the robustness displayed by many biological systems means that they have the flexibility to operate under a range of physiological conditions and this is difficult for many modeling formalisms to handle. Flexible nets (FNs) address these challenges and represent a paradigm shift in model-based analysis of biological systems. FNs can: (i) handle uncertainties, ranges and missing information in concentrations, stoichiometry, network topology, and transition rates without having to resort to statistical approaches; (ii) accommodate different types of data in a unified model that integrates various cellular mechanisms; and (iii) be employed for system optimization and model predictive control. 
Type Of Material Improvements to research infrastructure 
Year Produced 2018 
Provided To Others? Yes  
Impact Radical new method of modelling biological systems whcih also allows real-time control of bioprocesses. 
URL https://bitbucket.org/Julvez/fnyzer.git
 
Title fnyzer 
Description fnyzer, is a Python package for the analysis of Flexible Nets (FNs). FNs is a modelling formalism for dynamical systems that can handle a number of uncertain parameters, and that is particularly well suited to model the different types of networks arising in systems biology. fnyzer offers different types of analysis, can handle nonlinear dynamics, and can transform SBML models into FN format. 
Type Of Material Computer model/algorithm 
Year Produced 2019 
Provided To Others? Yes  
Impact None yet 
URL https://bitbucket.org/Julvez/fnyzer
 
Description Development of Flexible Net approaches for the modelling of biological systems 
Organisation University of Zaragoza
Country Spain 
Sector Academic/University 
PI Contribution Provision of biological expertise and refined mathematical models of metabolic networks
Collaborator Contribution Computational expertise and extensions to the Flexible Net forlalism
Impact Multi-disciplinary: Systems Biology and Computer Science
Start Year 2016