SMART-HIP: Smart bioactive nanocomposite coatings for enhanced hip protheses

Lead Research Organisation: University of Sheffield
Department Name: Materials Science and Engineering

Abstract

Total hip joint replacements have become one of the most successful surgical procedures. Normally the procedure dramatically improves the quality of life for the recipient, eliminating the debilitating pain and restoring mobility. The implant would normally be expect to last for 10 to 20 years, in the standard patient, aged something over 60 years old. However, as a result of the success of the procedure, increasing numbers of individuals are requesting this procedure from a ever increasingly youthful population. With increasing life expectancy and this new group of younger patients, the demands on the performance of the prosthesis are ever increasing. Metal on metal prostheses have been shown to be an exciting new area for resurfacing and total hip replacements, reducing problems of osteolysis associated with the standard, metal on polymer implant, as well as allowing larger diameter prostheses to be used permitting a greater range of movement and less risk of dislocation. However, problems have been identified related to the biological response to both the metal particles and also the metal ion release and therefore there is a motivation to reduce both. This project will develop, test and study the properties of new nanocomposite, wear and ion release resistant PVD bioactive coatings, to meet the rigorous demands of the hip joint application. Performance will be assessed on a hip wear simulator to evaluate the longevity of the surface modifications. The nanoparticles generated in the hip wear simulator will be evaluated using state-of-the-art analytical methods. In addition to reducing wear and ion release, the nanocomposite coatings will offer novel multifunctional benefits of self-lubrication, antimicrobial properties and improved bedding in of the bearing surfaces. This proposal is a unique opportunity to further develop industry and university collaborations generated by: (1) the interdisciplinary nature of the group; (2) new developments in nanotoxicology; (3) coordinated, multifield testing of nanoparticles, including novel methods of assessing benefits and risks to health of humans from exposure to nanoparticles. This proposal will lead to the development of safer and more durable hip replacements. Moreover, the technology will also be applicable to other joint replacements and other articulating medical devices, including interspinal disc replacements.

Publications

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Audronis M (2009) The morphology and structure of PVD ZrN-Cu thin films in Journal of Physics D: Applied Physics

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Mo J (2013) Impact wear and abrasion resistance of CrN, AlCrN and AlTiN PVD coatings in Surface and Coatings Technology

 
Description We confirmed the benefits of adding antibacterial/antimicrobial elements into coatings for prosthetic devices to avoid the psuedotumour problem.
Exploitation Route Implementation of the coatings by device manufacturers and coating companies. The coatings developed also have potential applications in other sectors such as Transport, Packaging and Aerospace.
Sectors Aerospace, Defence and Marine,Agriculture, Food and Drink,Healthcare,Manufacturing, including Industrial Biotechology,Transport

 
Description Used in the development of new nanocomposite tribological coatings
First Year Of Impact 2011
Sector Aerospace, Defence and Marine,Energy,Environment,Transport
Impact Types Societal,Economic

 
Description Technology Strategy Board
Amount £76,000 (GBP)
Funding ID 4708-44211 
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 10/2011 
End 01/2015
 
Description Link with industrial company 
Organisation Cambridge Nanolitic Ltd
Country United Kingdom 
Sector Private 
PI Contribution Provision of research support
Collaborator Contribution Provision of facilities and materials.
Impact New processes and products
Start Year 2006
 
Description Link with industrial company 
Organisation Cutting and Wear
Country United Kingdom 
Sector Private 
PI Contribution Provision of research support
Collaborator Contribution Provision of facilities and materials.
Impact New processes and products
Start Year 2006
 
Description Link with industrial company 
Organisation Keronite International
Country United Kingdom 
Sector Private 
PI Contribution Provision of research support
Collaborator Contribution Provision of facilities and materials.
Impact New processes and products
Start Year 2006
 
Description Link with industrial company 
Organisation Plasma Coatings Group
Country United Kingdom 
Sector Private 
PI Contribution Provision of research support
Collaborator Contribution Provision of facilities and materials.
Impact New processes and products
Start Year 2006
 
Description Link with industrial company 
Organisation Wallwork-Cambridge/Tecvac Ltd
Country United Kingdom 
Sector Private 
PI Contribution Provision of research support
Collaborator Contribution Provision of facilities and materials.
Impact New processes and products
Start Year 2006