Multiscale x-ray imaging facility for monitoring and modelling structural evolution in situ

Lead Research Organisation: University of Manchester
Department Name: Materials

Abstract

While laboratory based 3D x-ray imagers are becoming as much a part of the toolkit available in materials science labs as traditional electron microscopy, most systems are equiped only to examine small 'dead' artefacts. Synchrotron based X-ray imaging on the other hand offers much more flexible use of experimental space and instrumental configuration as well as offering higher resolution, but access is limited for most users to a few days per year; precluding many important experiments; particularly those with complex sample environments which take many days to set up, or for which the change in state takes place over days.This project is aimed at establishing an X-ray tomographic imaging facility that will open up a wide range of land mark experiments far beyond the interests of the proposers. We will put in place a framework by which users from within the physical sciences and beyond can access the facility no matter where they are located in the UK. Emphasis will be on experiments that cannot easily be done on bench-top systems, nor are best suited to synchrotron research facilities, or simply require experimentation prior to a visit to a synchrotron. It is not possible to second guess all the applications that will arise, especially those proposed from outside the Univesity of Manchester, but examples where there is a proven need and interest from within the University of Manchester include: + fibrous architectures (biomaterials & paper/textiles): to test models for the performance of non-wovens and to optimise scaffolds for cell growth + crack propagation - using phase contrast to reveal crack initiation and high resolution region of interest studies to monitor crack growth rates and crack morlphologies + in-situ powder processing: to extract information in 3D about powder movement and consolidation + metallurgy: to use phase contrast to measure phase microstructures in 3D + corrosion and protection: to exploit high resolution imaging to monitor the evolution of intergranular stress corrosion in 3D + soft solids processing: using phase contrast to delineate how small changes in processing can lead to big changes in morphology + polymer composites: exploiting phase contrast to highlight damage; and monitoring damage evolution + biomaterials: extracting structures that can be modelled and tested virtually to learn natures lessons + porous media: to characterise initial structures and to measure their reponse to fluids, deformation etc + geological materials: to provide input data for seismic modelling and performance prediction + paleontology: exploiting phase contrast to reveal fossil structures + dental materials: to optimise formulation/microstructure /property relationsAs a strategic investment from the University, the Facility will be on open access to users from across the Engineering and Physical Sciences Faculty at the University of Manchester as well as those outside, for which access arrangements and support will be in place.The beamline-based facility will have much in common with those being developed by the proposers at synchrotron facilties. This will mean that experiments can be switched between the two according to need. It also means that some software developed will be transferable from one to the other.

Publications

10 25 50
 
Description The aim of this grant was to establish a new facility for the multiscale 3D x-ray imaging of materials behaviour in situ through the acquisition of 2 x-ray scanners. We were able to refurbish the space and install the new scanners and open the new facility named the Henry Moseley X-ray Imaging facility within 12 months of the start of the project. The Facility now houses 8 x-ray scanners and has been complemented by a synchrotron imaging Facility at the Diamond Light source. The Facility has been so successful we will double its size in the next 6 months. All of the equipment is designed to accommodate a variety of in situ stages. The parallel Imperial College grant also funded an in situ stage that is now helping us to study many phenomena such as the hot tearing of liquid metal which is helping us to reduce solidification cracking during casting. These stages have delivered a very wide range of scientific outcomes such as the identification of subsurface failure sites during thermal exposure of thermal barrier coatings used for turbine blades, aspects of the pupation of butterflies, the sequence of events that lead to subsurface corrosion in 2024 aluminium alloy, a geometrical explanation of auxetic (negative poisons ratio) foams, the chain of events leading up to crack formation during powder metallurgy, the changes in structure that occur in solid oxide fuel cells at temperature, the expansion and contraction of Li battery electrodes and solid finite element modelling evidence that veloceraptor claws were used as crampons rather than for scalping flesh. We have exploited phase contrast imaging in the lab to resolve a number of paleontological questions and iterative image reconstruction to acquire 3D images using many fewer radiographs, reducing dose and increasing the speed of 3D image acquisition. We have also determined the level of cell damage to cell cultures caused by X-ray imaging to define safe regimes for cell ingrowth studies into tissue scaffolds.
Exploitation Route In parallel to the academic work of the Facility we have developed an industrial measurements program making the 3D scanning capability available to industrial users. This was aided in part by a knowledge transfer award (KTA) with NPL to identify measurement issues associated with 3D coordinate measurement by tomography; the post doc employed on that project now runs our industrial measurements program which has carried out work for over 30 companies. We are about to appoint a technician to make the Facility available for industrially funded work. We work closely with Xradia helping them to define the specification for a new instrument the VERSA. We have worked with, Nikon on the development of improved reconstruction algorithms for their imager, we have worked through a KTA with Rapiscan on the development of iterative imaging to improve the capability of their security baggage scanner and Gatan in developing in-SEM x-ray tomography. Finally as regards use by the public we make our 3D images available on youtube; our work on huntsman Fossils (http://youtu.be/IL4f_x4CFQA) for example has received 180,000 views. In order to enable wider access to our Facility a year ago we developed an electronic on-line application system (www.imaging.manchester.ac.uk) and have become a 'small scale research facility'. From within the University of Manchester over the last year we have had 55 Materials scientists, 12 Earth Sci.,15 Mech. Eng., 5 Computing, 8 Clinical medics, 9 Biomater/biomed, 7 Life scientists, 3 corrosion sci., 3 textiles sci., 3 dental sci., 2 Civil eng, 4 paleontologists, 2 from cultural history, 1 electronics and 2 planetary scientists use the facility. In addition we have been able to open up our Facility to academics from 14 UK universities and receive visitors from 14 other countries during the last year. It is anticipated that such access will expand provided we can manage our cost model. Finally we have set up a Collaborative Computational Program around Computer Tomography to share 3D analysis software and software for reconstruction of the 3D images. This network has around 100 UK academic, industrial and instrument scientist members.
Sectors Aerospace, Defence and Marine,Manufacturing, including Industrial Biotechology,Culture, Heritage, Museums and Collections

 
Description 30 external academic projects which relates to 112 days of across seven of our XCT scanners and using our rigs 24 commercial projects which relates to 55 days of across four of our XCT scanners. Range of industries including oil/gas, pharmaceutical and aerospace. 85 internal UoM academic projects which relates to over 500 days across eight of our XCT scanners and using our rigs. 65 of these projects were on research grants (relating to 350 days of access) 20 of the these projects were students (relating to 160 days of access)
First Year Of Impact 2018
Sector Other
Impact Types Cultural,Societal,Economic,Policy & public services

 
Description AWE
Amount £304,137 (GBP)
Organisation Atomic Weapons Establishment 
Sector Private
Country United Kingdom
Start  
 
Description AWE
Amount £304,137 (GBP)
Organisation Atomic Weapons Establishment 
Sector Private
Country United Kingdom
Start  
End 01/2012
 
Description CCP:Tomographic Imaging
Amount £469,584 (GBP)
Funding ID EP/J010456/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description GLOBAL- Manchester Image Reconstruction and ANalysis (MIRAN): Step jumps in imaging by Global Exchange of user pull and method push
Amount £498,383 (GBP)
Funding ID EP/K00428X/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description Henry Moseley X-ray Imaging Facility
Amount £33,525 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description High Resolution 4D imaging of degradation and self-repair processes - Resources
Amount £102,171 (GBP)
Funding ID EP/K004530/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description In situ time-dependent characterisation of corrosion processes in nuclear waste storage and GDF environments
Amount £746,015 (GBP)
Funding ID EP/I036397/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description KTA 049 An X-ray Tomography Based Metrology Service
Amount £80,135 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description Manchester-Diamond Collaboration
Amount £4,633,120 (GBP)
Organisation University of Manchester 
Sector Academic/University
Country United Kingdom
Start  
 
Description Massive Remote Batch Visualizer (MRBV) and X-Ray Imaging Project
Amount £47,545 (GBP)
Organisation University of Edinburgh 
Department High-End Computing Terascale Resource (HECToR)
Sector Academic/University
Country United Kingdom
Start 05/2009 
End 06/2010
 
Description Massive Remote Batch Visualizer (MRBV) and X-Ray Imaging Project
Amount £47,545 (GBP)
Organisation University of Edinburgh 
Department High-End Computing Terascale Resource (HECToR)
Sector Academic/University
Country United Kingdom
Start  
 
Description Multi-scale X-ray imaging
Amount £304,137 (GBP)
Organisation Atomic Weapons Establishment 
Sector Private
Country United Kingdom
Start 12/2009 
End 01/2012
 
Description Multi-scale X-ray imaging
Amount £304,137 (GBP)
Organisation Atomic Weapons Establishment 
Sector Private
Country United Kingdom
Start  
 
Description Multidisciplinary Charactersation Facility
Amount £18,017,381 (GBP)
Funding ID Mancheter RPIF Round 2 
Organisation Higher Education Funding Council for England 
Sector Public
Country United Kingdom
Start 08/2013 
End 03/2015
 
Description Next generation multidimensional x-ray imaging
Amount £1,219,152 (GBP)
Funding ID EP/M010619/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 01/2015 
End 12/2019
 
Description Regenerating Tendons with Biodegradable Fibrous Scaffolds
Amount £881,068 (GBP)
Funding ID G1000788 
Organisation Medical Research Council (MRC) 
Sector Public
Country United Kingdom
Start  
 
Description Residual Stress & Damage Characterisation: Extending Across Length & Time Scales
Amount £1,364,736 (GBP)
Funding ID EP/F028431/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description Structural Evolution across multiple time and length scales
Amount £1,656,509 (GBP)
Funding ID EP/I02249X/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 10/2011 
End 09/2016
 
Description Structural evolution across multiple time and length scales
Amount £1,656,509 (GBP)
Funding ID EP/I02249X/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description The University of Manchester - Equipment Account
Amount £816,000 (GBP)
Funding ID EP/J021229/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start  
 
Description Tomographic Imaging
Amount £469,584 (GBP)
Funding ID EP/J010456/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 02/2012 
End 08/2015
 
Description Tomographic Imaging
Amount £238,693 (GBP)
Funding ID EP/M022498/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 08/2015 
End 08/2020
 
Description Video Conversion for X-Ray Data: Virtual Research Environment (ViCoX)
Amount £20,807 (GBP)
Funding ID VRE Phase 3 Tools - Extension 
Organisation Jisc 
Sector Public
Country United Kingdom
Start  
 
Description Video Conversion for X-Ray Data: Virtual Research Environment (ViCoX)
Amount £20,807 (GBP)
Funding ID VRE Phase 3 Tools - Extension 
Organisation Jisc 
Sector Public
Country United Kingdom
Start  
End 01/2012
 
Title CCP Forge 
Description CCPForge started its life a collaborative software development environment tool for the Collaborative Computational Projects (CCP) community but now it has now broaden it scope to all UK computational research and development projects. There currently are 136 active projects with 2473 active users 
Type Of Material Computer model/algorithm 
Year Produced 2014 
Provided To Others? Yes  
Impact Brought together a community of researchers who now organise meetings, workshops and training events, generated 10 wiki pages 
URL https://ccpforge.cse.rl.ac.uk/gf/
 
Title Data from: A Palaeozoic stem-group to mite harvestmen revealed through integration of phylogenetics and development 
Description  
Type Of Material Database/Collection of data 
Year Produced 2014 
Provided To Others? Yes  
 
Title Data from: Metamorphosis revealed: time-lapse three-dimensional imaging inside a living chrysalis 
Description  
Type Of Material Database/Collection of data 
Year Produced 2013 
Provided To Others? Yes  
 
Title Raw X-Ray Ct Data Of Cfc-Cu_Gs Laser Flash Coupon 
Description Raw X-Ray CT data for CFC-Cu_GS laser flash coupon. The coupon was manufactured at Politecnico di Torino, Italy (Dr Valentina Casalegno) and X-ray tomography scanning was performed at the Manchester X-ray Imaging Facility, University of Manchester, UK (Dr Llion Evans). This data was used for the publications:  - Evans, Ll.M. et al. "Thermal characterisation of ceramic/metal joining techniques for fusion applications using X-ray tomography", Fusion Engineering and Design, Volume 89, Issue 6, June 2014, Pages 826-836, http://dx.doi.org/10.1016/j.fusengdes.2014.05.002.  - Evans, Ll.M. et al. "Transient Thermal Finite Element Analysis of CFC-Cu ITER Monoblock Using X-ray Tomography Data", Fusion Engineering and Design 2015, DOI: 10.1016/j.fusengdes.2015.04.048. 
Type Of Material Database/Collection of data 
Year Produced 2015 
Provided To Others? Yes  
 
Description Cheltenham Science Festival 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact We were part of the DinoZone and showed how light based technologies were used to examine fossils.Nearly 14,000 visitors came through and many people stopped and said "wow" as they walked in before getting involved.
We made a Lego model of a synchrotron where children (or adults) could insert balls and turn it on so the electron (balls) go round the ring
A game where children rolled ball bearings rolled down a ramp and changed their trajectory using magnets. This simulates how electrons are bent round the ring in a synchrotron. They won a sweet if they can control the ball to hit a target.
We have a video touchscreen kiosk that will run Dristhi Prayog software. This is a "public space ready" interface that allows users to interface with the 3D data generated by X-ray CT and synchrontrons. It has content showing data from fossils and archaeological human remains which have been scanned by X-ray CT
Year(s) Of Engagement Activity 2015
URL http://www.cheltenhamfestivals.com/science/science-in-the-square/dinozone/
 
Description Organised Chaos 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Schools
Results and Impact Seven teachers from local primary schools came to meet with researchers to get ideas for communicating science in the class room
Year(s) Of Engagement Activity 2015
 
Description Pi session 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Public/other audiences
Results and Impact The Museum of Science and Industry ran a special weekend event focusing on light based science and technologies. We took several interactive activities for the public to get involved with and learn about how synchrontrons and X-rays are used in material science.
Year(s) Of Engagement Activity 2015
 
Description Science into Drama 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Media (as a channel to the public)
Results and Impact CBBC factual/entertainment development team and CBBC drama team came to the university and met with 7 academics in materials science. They wanted to know the potential impact of research being done today would have on the world/society in 50 years time.

The CBBC representatives were so inspired by the conversations that they would like to organise a much wider search for new ideas with the region's universities.Discussions are ongoing as to how CBBC can tap into experts from a range of STEM areas who could inspire 8-12 year olds.
Year(s) Of Engagement Activity 2015