Challenging Ozonolysis
Lead Research Organisation:
University College London
Department Name: Chemical Engineering
Abstract
This proposal is aimed at delivering breakthrough technology for exploiting a number of potentially very valuable reactions that are rarely used in the pharmaceutical industry due to constraints posed by conventional laboratory hardware. The focus is on ozonolysis reactions which are characterised by minimal environmental impact and high efficiency. In spite of these attributes they have not found widespread applications due to safety concerns. Micro channel continuous flow reactors offer an excellent solution to these issues. This is due mainly to the small distances present for mass / heat transfer and quenching, and improved heat management. Ozonolysis is an example of multiphase reactions with fast kinetics and high exothermicity, which can not be performed currently in commercially available flow chemistry systems. In multiphase reactions, reactants from one phase have to pass through an interface, dissolve and then react in another phase. Transport phenomena play a crucial role in reaction performance. Thus, the behaviour of the reaction (which is the prime domain of the chemist) is inexorably linked with transport phenomena (which are the prime domain of the chemical engineer). For this reason, successful development of flow chemistry systems and protocols for multiphase reactions requires input from both disciplines.In this proposal we endeavour to develop novel, easy to use, intrinsically safe, continuous flow, microchannel reactor systems, via collaboration between two research teams with strong track records in organic synthesis and microreaction technology and two industrial partners with expertise in medicinal chemistry and flow chemistry instrumentation. Based on the chemistry of ozone as a hydride acceptor, we aim to identify and exploit completely new, greener, highly efficient and less laborious synthesis pathways that can be employed to manufacture high value compounds of relevance to the pharmaceutical industry from inexpensive raw materials.
Publications
Roydhouse M
(2014)
Operating ranges of gas-liquid capillary microseparators: Experiments and theory
in Chemical Engineering Science
Roydhouse M
(2011)
Ozonolysis in Flow Using Capillary Reactors
in Organic Process Research & Development
Roydhouse M
(2013)
Ozonolysis of some complex organic substrates in flow
in RSC Advances
Description | We designed microchannel reactor systems that operated under unconventional flow regimes with excellent mass transfer characteristics for ozonolysis reactions. We demonstrated the conversion of decene (as a model system) as well as various compounds of relevance to pharmaceutical industry. The mean residence times were found to be dependent on the liquid flow rates and independent of the gas flow rates within the flow rates studied. The flow patterns at different gas/liquid ratios were obtained. Microchannel devices for the separation of the gas and liquid at the outlet of the reactors were designed, modelled and evaluated. |
Exploitation Route | The knowledge gained and the flow systems developed from this work can form the basis of cleaner, less laborious and cheaper chemical transformations. They can broaden the scope of synthetic transformations to other multiphase reactions particularly of fast kinetics and highly exothermic nature such as halogenations, hydrogenations, carbonylations, sulfonations, nitrations, phase transfer catalysis, as well as multiphase flow purification techniques such as extractions. |
Sectors | Chemicals Manufacturing including Industrial Biotechology Pharmaceuticals and Medical Biotechnology |
Description | A nine month placement within GSK was carried out, demonstrating the utility of the approach. The ozonolysis flow equipment was used in the synthesis of several key medicinal targets including an intermediate, of significant importance, unobtainable by conventional synthetic routes. Alkenes, furans and quinolines were ozonised to give good- excellent isolated yields. Given the utility and convenience of this approach, GSK took the decision to put together an in-house ozonolysis flow set-up based on the UCL approach. |
First Year Of Impact | 2012 |
Sector | Chemicals,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology |
Impact Types | Economic |
Description | UCL/EPSRC Collaborative Training Account |
Amount | £23,714 (GBP) |
Funding ID | Enterprise Secondment Award |
Organisation | University College London |
Sector | Academic/University |
Country | United Kingdom |
Start | 01/2011 |
End | 09/2011 |
Description | 1st RSC/SCI Symposium on Continuous Processing and Flow Chemistry,Stevenage, UK |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Industry/Business |
Results and Impact | Interest from industrial partners about the outcome of our research |
Year(s) Of Engagement Activity | 2010 |
URL | http://www.soci.org/news/fine-chems/fine-chemicals-flow-chem-2010-past-papers |
Description | 2nd RSC/SCI Symposium on Continuous Processing and Flow Chemistry, Novartis, Horsham, UK |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Industry/Business |
Results and Impact | interest from industrial partners and other universities in the outcomes of our research. It led to continuation of the work after the period considered for the grant. |
Year(s) Of Engagement Activity | 2013 |
URL | http://www.rsc.org/events/detail/9589/2nd%20SCI/RSC%20Symposium%20on%20Continuous%20Processing%20and... |
Description | 3rd European Process Intensification Conference, Manchester, UK |
Form Of Engagement Activity | A talk or presentation |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Schools |
Results and Impact | interest from industry and other universities in our research outcome |
Year(s) Of Engagement Activity | 2011 |
URL | http://www.icheme.org/events/conferences/past-conferences/2011/european%20process%20intensification%... |