THz backward wave oscillator for plasma diagnostic in nuclear fusion

Lead Research Organisation: Lancaster University
Department Name: Engineering

Abstract

Terahertz technology and nuclear fusion are two fascinating scientific fields of strategic importance for the scientific progress and a sustainable future. The technological challenges are formidable and require a joint effort at global level.
The Lancaster University leads an ambitious project in collaboration with the University of Leeds and two international partners of the calibre of University of California Davis, US, and Beijing Vacuum Electronics Research Institute, China, to solve the lack of compact, affordable and powerful THz sources required to foster a breakthrough in the understanding of the mechanisms of nuclear fusion and to open new frontiers in many outstanding applications at THz frequency, presently limited only at laboratory level.

Nuclear fusion is unanimously considered as a limitless and clean source of energy of the future. The UK strongly supports national fusion programs as MAST at the Culham Center for Fusion Energy (CCFE) and the ITER project for the first commercial fusion reactor.
Cancer early diagnosis or burn diagnosis, imaging for non destructive quality inspection, food quality analysis, detection of dangerous or illegal substances, high sensitivity receiver for space explorations (about 97% of the space radiation is at THz frequency), wireless communications with the same data rate as multigigabit optical fibres, art conservation and many others are only some of the numerous outstanding applications of THz radiation. Further, the very low energy level (1/100000 in comparison to X-rays) of the THz radiation will not raise the same health concerns as X-rays, making its use acceptable to the general public.
The nuclear fusion process requires extremely high temperatures (more than 100 million degree) for the fuel, a hot plasma, that has to be confined by a proper magnetic field. Unfortunately, due to perturbation causes, the plasma suffers from undesired turbulence that, if too intense, can lead up to the blocking of the fusion reaction. Measurement of plasma turbulence based on THz frequencies is of fundamental importance to define methodologies to strongly reduce the phenomenon.
A team at University of California Davis (UC Davis) led by Prof. Neville Luhmann is realising a novel advanced plasma turbulence diagnostic system based on high-k collective Thomson scattering at THz frequencies to be tested at the National Spherical Torus Experiment (NSTX) at Princeton Plasma Physics Laboratory (PPPL) and of interest to the MAST experiment in UK. The new system will require compact, affordable and powerful (above 100 mW) THz sources. The conventional electronic and photonic approaches fail to provide devices with adequate power and such sources, where available, are very narrow band, weak and expensive.
The recent advances in microfabrication processes have opened new routes in realising micro vacuum electron devices to generate high power at THz frequencies. However, the technological challenges of affordable THz vacuum sources remain formidable.
Lancaster University will lead this project for the realisation of the first compact, powerful, affordable 0.346 THz backward wave oscillator vacuum tube, supported by the outstanding technological facilities at Leeds University, UC Davies and BVERI, and will establish a new low cost fabrication process for fast prototyping assisted design and fabrication of metal microstructures for THz vacuum electron devices in the UK.
This project represents a unique opportunity for UK academia to have a central role in the advancement of the knowledge in two fundamental scientific fields such as THz vacuum electronics and nuclear fusion.
This research is the first step of a long-term joint strategy to develop a new family of compact, low cost THz sources to open new perspective in the THz science in the UK.

Planned Impact

Nuclear fusion is one of the most fascinating and complex research fields of our age that attracts the widest interest of scientific and civil society.
In recent years many promises have come from laboratories worldwide claiming outstanding benefits of THz radiation for applications in many fields of great impact to the society such as: plasma diagnostic, healthcare, space exploration, security, imaging, wireless communications, art conservation only to cite a few. In practice however, most of those applications have not reached the market so far, due to the inadequacy of solid state and photonics to provide compact, powerful and affordable THz sources. A new emerging technology, of THz vacuum electronics, offers promising solutions to solve this lack of available power and finally bridge those applications from the laboratories to the market. The blend of THz vacuum electronics and nuclear fusion assures the highest impact for this research.
-Impact to knowledge
This project has a long-term impact of outstanding importance for the understanding of plasma turbulence for nuclear reactor, with great benefit for the MAST in UK and NSTX in USA, key experiments for the realisation of the Component Test Facility for the ITER project. The availability of portable BWOs and vacuum tube amplifiers will permit key investigations into the properties of THz radiation outside the laboratories, opening new research opportunities. The international breadth of the project, gathering top-level academics from the UK, US and China, will boost the mutual collaboration in the emerging field of THz science.
-Impact to people
The broad range of expertise required for the successful achievement of the various targets of the project will involve the education and training of a number of young researchers in strategic disciplines such as electromagnetism, vacuum electronics, micromachining, material science, plasma physics and chemistry.
-Impact to economy
The nuclear fusion is at the early stage of development, but faster progress in the understanding of the plasma dynamics will speed up the realisation of the first working reactors. The huge investment required is a driving theme for many industry sectors with a high benefit to the UK economy. The availability of the proposed new technology will be the first step to create a family of THz vacuum tubes (oscillators and amplifiers) to respond to the industry need of enabling devices for many THz applications, in the 0.1-1 THz range, where only a few THz devices, at a cost exceeding £100k each, are available. A start up will be founded on the model of Calabasazas Creek in US for the production of new generations of compact THz sources. The companies in the field of THz applications (e.g. Teraview, Teratech) could extend their range of products, gaining a high competitiveness. Companies in high-tech production (e.g. BAE, Roll-Royce, E2V, Astrium) would benefit from novel THz imaging, measurements or communications approaches. Healthcare instrument companies (e.g. ScanMed) could realise instruments to exploit the outstanding THz radiation diagnostic capabilities, proved at laboratory level, for the benefit of patients. The non-destructive quality control will reduce the overall cost in many industrial sectors (e.g. pharmacy, packaging, semiconductors).
-Impact in Society
The non-ionising nature of THz radiation will have the greatest impact in many applications, presently based on X-ray, where issues on health concerns are driving conflicting discussions. New, non-invasive instruments will be available for early diagnosis and mapping of some of the most common tumours or for burn diagnostic. Wireless communications will be enabled at multigigabit data rate for a wider diffusion of internet access at a speed presently achievable only by optical fibers. In the security field, a safer and more effective screening can surely relax the concern of operators and travellers at airport check points.
 
Description The main difficulties in fabrication of THz vacuum electron devices, as the 0.346 THz Backward Wave Oscillator topic of this research, are the small dimensions of the features, in the range of tens of microns, the precise alignment and the surface finishing of metals.
Assuming at 300 GHz a skin depth of about 110 nm, a surface roughness better than 50 nm is needed to avoid heavy ohmic losses. The fabrication accuracy has to be better than 2 - 3 microns. Both those parameters are achievable, but require fabrication technologies at the state of the art.
Two main challenges are addressed by the project.
One is the fabrication of metal waveguides to support a small diameter electron beam, for high output power. Lancaster University has established an advanced photolithography technique, based on a multilayer LIGA process. The process was proved to build waveguides up to 300 GHz to be used in THz BWOs. It is based in the realization, in clean room, of a SU-8 mold. The mold is then used in an electroforming process to grow copper waveguides with the shape and the dimension required. Pillars of a few tens of microns of section were successfully realised. The process is suitable for any microfabrication in metal. The advantage of the LIGA process is the low cost, high accuracy and it is suitable for large production of high quality microstructure for THz applications. Several samples have been shipped to University of Leeds for the testing.
University of California, Davis, has fabricated and measured the DCW at 0.346 THz to be mounted in the BWO at BVERI, China. The performance are excellent and in agreement with the simulations.
The second challenge is the realisation of the first 0.346 THz BWO, with 1 W output power, to study the plasma microturbulence in the nuclear fusion reactor. The BWO is fundamental to provide Local Oscillator power to a matrix of receivers in the plasma diagnostic system, based on Thomson Scattering, to explore wider plasma regions and improve the understanding of the plasma behavior, for an efficient and stable nuclear fusion.
This part of the project is performed in collaboration with two leading international institutions in the field of THz vacuum electronics, University of California Davis, US and Beijing Vacuum Electronics Research Institute (BVERI), China.
The waveguide used for the BWO is the double corrugated waveguide designed at Lancaster University.
BVERI has designed, fabricated and tested an electron gun to produce a 160 micron electron beam.
It was discovered that the Double Corrugated Waveguide supports a wide electron beam diameter, that substantially simplify the alignment, the fabrication and the assembly.
An extensive simulation campaign was performed in collaboration with the international partners demonstrating the effectiveness of the approach. All the parts have been designed and fabricated.
The first prototype of the BWO has been fabricated. The beam optics and the RF window were fabricated at BVERI. The DCW has been built at UC Davis by nano CNC milling.
Lancaster has developed a LIGA process for an easier and affordable fabrication.
The impact of this research is demonstrated by the use of the fabrication processes in fabrication of TWTs for wireless communications.
The BWO was fully assembled and tested. Due to a not perfect bonding of the two halves of the DCW, a 30 microns air gap was discovered. Due to the very high frequency the air gap was sufficient to affecting the performance and have no output power.
The BWO was analyzed by X-rays and a deformation of some pillars was also found.

This is the first time that a BWO at 0.346 THz is deeply analyzed. It is disappointing that it did not worked as expected, but the results of the investigations provided very useful indication on how to improve the fabrication.
This project is attracting the interest of numerous researchers in China, US and Europe.
Five visiting researchers from NDTU, UESTC, Peking University and BVERI were hosted at Lancaster University to contribute to the project. A high number of journal papers, conference papers and invited talks demonstrated the high scientific relevance of the project at international level.
Exploitation Route The research aimed to open a new route to generate high power at millimetre waves and THz frequencies. The findings provide to improve the technology to fabricate novel families of high power vacuum electron devices, backward wave oscillators (BWO) and traveling wave tubes (TWT) in an affordable and repeatable manner to fill the THz gap and enabling new applications.
The first 0.346 THz Backward Wave Oscillators has been fabricated. The formidable technology challenges and the extreme accuracy of microfabrication made difficult a first successful product. The BWO was tested, but due to some air gap (a few microns) critical at 346 GHz the BWO did not show power. A new prototype has been planned.
The new LIGA process (lithography and electroforming) developed at Lancaster provides a viable alternative to CNC milling for waveguides at frequency above 200 GHz. The microfabrication technologies investigated in the project will be exploited in the fabrication of millimetre waves TWTs for new millimetre waves networks for high capacity wireless communications in TERALINKS (EP/P015883/1) and in two EU H2020 projects TWEETHER and ULTRAWAVE and an EPSRC DLINK (EP/S009620/1).
The TWT is the only amplifier at millimetre waves with transmission power adequate to allow high data rate over long distances. Lancaster has established laboratory facilities to build mm-wave TWT in collaboration with a number of national and international partners (University of California Davis, Thales Electron Devices, Filtronic, Teledyne e2v, Hubner, OMMIC, Goethe University of Frankfurt).
Sectors Aerospace, Defence and Marine,Digital/Communication/Information Technologies (including Software),Electronics,Energy,Healthcare,Culture, Heritage, Museums and Collections,Security and Diplomacy

URL http://www.lancaster.ac.uk/engineering/research/emit/0346-thz-backward-wave-oscillator/
 
Description The first non-academic impact of the project is the interest of the European Space Agency (ESA) in high power oscillators at millimetre wave frequencies. The Backward Wave oscillator is able to provide unprecedented local oscillator power at frequency above 100 GHz to drive large matrix of heterodyne downconverter for radio telescopies, with PLL architecture for high stability. After the presentation of the main results of the project, ESA released the call "Direct LO Generation above 100 GHz" in the frame of the GSTP-6 Element 1 Compendium of Potential Activities Date 5-02-2016 Issue 1 Rev 2. The microfabrication technologies developed in the project have been pivotal to bridge vacuum electron devices to the millimetre wave wireless communications field. Two EU Horizon 2020 were awarded to the PI in 2014 and 2017 based on the use of novel millimetre wave TWTs to be realised using both high precision CNC milling and LIGA process developed in the project. This is of the highest scientific and economical impact, due to the huge market predicted for 5G networks and technology. The DCW was built and tested at 346 GHz. The DCW circuit was bonded and machined to have the barrel. The barrel was assembled with the electron gun and the collector and the BWO was built in June2019. The BWO was tested at BVERI. Unfortunately, the BWO did not produced power. The BWO was analysed by X-ray and was found a small air gap distributed along the geometry. This has introduced a high level of losses, that prevented the interaction. Further investigations are in progress.
First Year Of Impact 2015
Sector Aerospace, Defence and Marine,Digital/Communication/Information Technologies (including Software),Electronics,Healthcare,Manufacturing, including Industrial Biotechology,Security and Diplomacy
Impact Types Cultural,Economic

 
Description Chist-era
Amount £1,000,000 (GBP)
Funding ID EP/P015883/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 04/2017 
End 03/2019
 
Description Horizon 2020
Amount € 3,330,000 (EUR)
Funding ID 644678 
Organisation European Commission 
Department Horizon 2020
Sector Public
Country European Union (EU)
Start 01/2015 
End 12/2017
 
Description THz BWO for plasma diagnostic 
Organisation Beijing Vacuum Electronic Vacuum Research Institute
Country China 
Sector Academic/University 
PI Contribution Joint research in design and fabrication of 0.346 THz BWO
Collaborator Contribution BVERI provide fundamental fabrication facilities not available in UK, to complement the expertise of UC Davis
Impact Numerous conference and journal papers. Invitation to chair a session at IVEC2015 organised by BVERI at Beijing.
Start Year 2012
 
Description THz BWO for plasma diagnostic 
Organisation University of California, Davis
Department Department of Electrical and Computer Engineering
Country United States 
Sector Academic/University 
PI Contribution Design of the BWO and joint grant proposal, conference and journal papers
Collaborator Contribution Fabrication in their lab that is one of the top lab for vacuum electronics, conference and journal papers, joint grant proposal
Impact Two journal papers more than 10 conference papers
Start Year 2012
 
Description 'T-rays' electronics to shed light on nuclear fusion' press release 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact Blog on the website of Lancaster University.
It was mirrored in
https://www.sciencedaily.com/releases/2014/10/141008101402.htm
http://www.nanowerk.com/news2/green/newsid=37667.php
https://blogs.scientificamerican.com/cocktail-party-physics/physics-week-in-review-nobel-8217-14-edition-october-11-2014/
https://phys.org/news/2014-10-t-rays-nuclear-fusion.html
https://chinarecentdevelopments.wordpress.com/2016/04/02/fusion-energy/
Year(s) Of Engagement Activity 2014
URL http://www.lancaster.ac.uk/news/articles/2014/--t-rays-electronics-to-shed-light-on-nuclear-fusion/
 
Description @ClPaoloni 
Form Of Engagement Activity Engagement focused website, blog or social media channel
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact Use of twitter account @ClPaoloni to disseminate the main event and achievement of DLINK
Year(s) Of Engagement Activity 2019
URL https://twitter.com/ClPaoloni
 
Description Invited Seminar Claudio Paoloni, "Millimeter wave wireless communications toward 300 GHz" at University of California Davis, US, 5th December 2017 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact Scientific seminar at University of California Davis, Davis US
Year(s) Of Engagement Activity 2017
 
Description Lead Guest Editor IEEE Transactions on Electron Devices Special Issue on "From Mega to nano: Beyond one Century of Vacuum Electronics" 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Lead Editor of a new special issue in IEEE Transactions on Electron Devices on "From Mega to nano: Beyond one Century of Vacuum Electronics". Prof Paoloni formed an international teams of five distinguished guest editors.
Dr. Monica Blank,
CPI Industries
US

Dr. Jeffrey Calame
Naval Research Laboratory,
Washington, US

Prof. Gregory Denisov
Institute of Applied Physics
Russian Academy of Sciences
Nizhny Novgorod, Russia

Dr. Diana Gamzina
SLAC National Accelerator Laboratory
Stanford, US

Prof. Yubin Gong
University of Electronic Science and Technology of China (UESTC) Chengdu, China
Year(s) Of Engagement Activity 2022
URL https://eds.ieee.org/publications/transactions-on-electron-devices
 
Description Panel Session "Applications and perspectives of compact sub-THz vacuum electron sources: academic and industry point of view" Monday, 24th April 2017, 18.00 - 18.50 Alexander Graham Bell Room 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Other audiences
Results and Impact A great effort is devoted worldwide to design and build compact, high power sub THz vacuum electron sources. A wide number of applications in imaging, healthcare, space, security, will be enabled if adequate and affordable sub-THz power would be available. The panel session aims to explore in an informal manner, by a close interaction with the audience, the perspectives from academic and industry point of view of the impact of new families of sub-THz vacuum electron devices.
The group of panellists will be asked to give their view on three key questions.
Open questions:
× Will the sub-THz vacuum electron devices be the enabling devices of the future sub-
THz applications?
× Time to market?
× Which are the main challenges that should be addressed for large scale production?
Acknowledgment
The Panel Session is organised in the frame of the EPSRC EP/L026597/1 grant "THz BWO for plasma diagnostic for Nuclear fusion". Thanks to European Space Agency for hosting the panel session at IVEC2017.
Year(s) Of Engagement Activity 2017
URL https://twitter.com/ClPaoloni/status/856793114958340096
 
Description Virtual booth UKRI/EPSRC Research Cluster on "RF, Microwave and Millimetre Wave Device Engineering for Wireless Connectivity toward 6G" 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact A virtual booth of the UKRI/EPSRC Research Cluster on "RF, Microwave and Millimetre Wave Device Engineering for Wireless Connectivity toward 6G" was set at the 14th UK, Europe, China Millimeter Waves and Terahertz Technology Workshop that will be held virtually, organised by Lancaster University, UK, on 13-15 September 2021.
The booth included videos and presentation of the activities of the members of the cluster. The conference attracted more than 300 participants, with about 100 active visitor at the booth.
Year(s) Of Engagement Activity 2021
URL http://wp.lancs.ac.uk/dlink/event/
 
Description workshop on Mechanical Engineering behind RF Cavities, 13 September 2018, STFC Daresbury Laboratory 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact ABSTRACT
The resurgence of millimetre wave (30 -300 GHz) vacuum electron devices is fostered by emerging applications that need power level precluded to solid state technology. However, the short wavelength poses substantial challenges for the fabrication of the metal waveguides that must assure the interaction with the electron beam. The talk will describe the most advanced microfabrication approaches for millimetre wave backward wave oscillators and traveling wave tubes.
Year(s) Of Engagement Activity 2018
URL https://communities.theiet.org/groups/blogpost/view/526/841/5991