Real-time In-line Microstructural Engineering (RIME)

Lead Research Organisation: University of Manchester
Department Name: Electrical and Electronic Engineering

Abstract

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Publications

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Huang R (2022) A Novel Acceleration Method for Crack Computation Using Finite Element Analysis in Eddy Current Testing in IEEE Transactions on Instrumentation and Measurement

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Huang R (2020) Thickness measurement of metallic plates with finite planar dimension using eddy current method in IEEE Transactions on Instrumentation and Measurement

 
Description This research has findings in two areas; one is related to hot processing of steel and the other is related to room temperature inspection of high value creep resistance steels in the power industry.

In the first area we have worked with our academic partners at Warwick and industrial partners at Tata Steel and Primetals Technologies to show that transformation can be reliably monitored by our EMspec sensors on-line and in the harsh operating conditions of steel production plant. This was recently reported in Insight by our colleagues at Tata Steel, (http://www.ecndt2018.com/abstract/em-sensor-array-system-and-performance-evaluation-for-inline-measurement-of-phase-transformation-in-steel/).

In the second area, we have tested a new generation of sensor head for monitoring creep degradation on power station steels and the results so far show clear trends that suggest the technology could be deployed to inspect steel components during outages to supplement replication.
Exploitation Route Commercialization or use of new sensing technology to improve steel production or ease inspection of plant. This has started via a new Innovate UK project EMSTROW (Ref 93808) to take the RIME technology and apply it to the British Steel Scunthorpe Rod Mill and Liberty Steel narrow strip mill.
Sectors Digital/Communication/Information Technologies (including Software),Electronics,Energy,Manufacturing, including Industrial Biotechology

URL https://sites.manchester.ac.uk/emsensing/
 
Description The work on this project has helped our industrial partners to develop a high temperature (880 degC) sensor which we are currently testing for continual operation in an annealing furnace for strip steel. In addition, we have been working with Primetals Technology, to develop algorithms and improvements to their commercial EMspec systems to help invert the data from electromagnetic transformation sensors that have been licensed to the company. More recently, the RIME project has helped to expand the scope of EMspec application beyond hot strip mills to other hot steel processes and the technology will shortly be applied to rod and narrow strip production lines in a new Innovate UK project.
First Year Of Impact 2017
Sector Electronics,Manufacturing, including Industrial Biotechology
Impact Types Economic

 
Description EASY - Electromagnetic Advanced Sensor Yoke for Safety-Critical High Temperature Plant Component Inspection
Amount £281,604 (GBP)
Funding ID 106104 
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 07/2021 
End 12/2022
 
Description EMSTROW
Amount £863,565 (GBP)
Funding ID 93808 
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 04/2021 
End 03/2022
 
Description Electromagnetic Testing for the Detection of Type IV Weld Damage in Grade 91 Reactor Vessels
Amount £17,000 (GBP)
Funding ID ETD Proposal No: 1598-tp-prop17-v2 
Organisation European Technology Development (ETD Consulting) 
Sector Private
Country United Kingdom
Start 07/2018 
End 07/2019
 
Description Electromagnetic Testing for the Detection of Type IV Weld Damage in Grade 91 Reactor Vessels Phase II
Amount £39,600 (GBP)
Funding ID ETD Proposal No: 1682-tp-prop19 
Organisation European Technology Development (ETD Consulting) 
Sector Private
Country United Kingdom
Start 10/2019 
End 12/2020
 
Description High-temperature Electromagnetic Instrumentation for Metal Production (Hi-TEMP)
Amount £821,000 (GBP)
Funding ID EP/W024713/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 06/2022 
End 05/2025
 
Description Magnetic methods for microstructure characterisation
Amount $18,000 (USD)
Funding ID Agreement number 10010570 
Organisation Electric Power Research Institute (EPRI) 
Sector Charity/Non Profit
Country United States
Start 07/2019 
End 12/2020
 
Description Online Microstructure Analytics
Amount € 3,777,969 (EUR)
Funding ID 847296 - OMA - RFCS-2018 
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 07/2019 
End 12/2022
 
Description ETD - MPA tests 
Organisation European Technology Development (ETD Consulting)
Country United Kingdom 
Sector Private 
PI Contribution Evaluation of new electromagnetic micro structure sensors on aged P91 and P92 steel pipes at MPA in Stuttgart.
Collaborator Contribution Access to test facilities and the results from other partner's test methods during the tests
Impact Results to demonstrate the potential feasibility of the new electromagnetic sensor technology developed during ASAP. The collaboration started during the ASAP project and developed during RIME resulting in a series of site tests and future iterations of the sensor technology.
Start Year 2015