Photocatalytic Anodic Metal Membranes for Micropollutant Removal

Lead Research Organisation: University of Bath
Department Name: Chemical Engineering

Abstract

The accumulation, in the environment and in human food supply chain, of organic micropollutants, highly toxic substances such as drugs, hormones or endocrine disruptors found at very low concentrations in water, represents today one of the biggest challenges to public health and the environment in the UK and other developed countries. As a large number of compounds, including common anti-inflammatories, antibiotics, hormones, pesticides and and herbicides, is added to the priority substances watch list for future regulation, there is an urgent need for novel technologies capable of degrading micropollutants safely and without generating significant increases in carbon emissions of the water industry, already accounting for about 5% of UK emissions.

Legacy technology comprising the majority of water treatment plants in the UK and other developed countries cannot remove micropollutants, requiring an additional treatment step to be added to the water treatment train. Alternative technologies currently being tested in the UK and abroad all have limitations, in terms of high energy costs or high capital costs or production of toxic by-products, which require further removal. The urgency of addressing this issue is witnessed by estimates of multi-billion pound capital investments and £B/year operating costs faced by the UK water industry, to address impending legislation mandating the removal of micropollutants. In fact, the European Water Industry Platform has concluded that the chance of removing micropollutants without significant increases in energy consumption with current technology is 'very low', and that this can be achieved only by 'leapfrogging traditional, polluting and resource-intensive technologies', a view shared by the UK government.

Photocatalysis, considered the leading technology to treat micropollutants, suffers from a twin-set of limitations that have hindered more widespread adoption so far. Slurry reactors, where wastewater is mixed with a slurry of photocatalytic nanoparticles under UV illumination, can effectively degrade micropollutants but require costly downstream retention of the particles to avoid their leaching into the environment. Reactors with immobilised catalysts, on the other hand, have significantly lower activity due to lower contact area and higher light scattering. Furthermore, preliminary evidence of potential adverse health effects arising from the accumulation of nanoparticles in the environment, has convinced UK's Environment Agency, DEFRA and health authorities to block their use in water treatment.

My vision as an EPSRC Established Career Fellow in Water Engineering is to safely degrade micropollutants without significantly increasing carbon emissions or producing toxic by-products. I will achieve this by creating novel photocatalytic nanoporous anodic metal foams, combining the high surface area of slurries and the stability of immobilised systems requiring no downstream removal. The combination of a metallic core and a metal oxide coating will enable boosting photocatalytic activity by using a small electrical potential, decreasing the need for low-efficiency electricity-to-light conversion.
My ambition is to address the twin challenges that have so-far hindered the use of photocatalysis in water treatment: the potential leaching of photocatalytic slurries in the environment and the low efficiency of UV light illumination, which translates in low activity, for immobilised photocatalysts.

Planned Impact

Societal and Economic Impact
Water sanitation is essential to human health and economic development but energy intensive water treatment technologies are putting severe stress on the environment. In developed countries, one of the major challenges today is the removal of micropollutants, such as illicit drugs, pharmaceuticals, endocrine disruptors or hormones. Found in wastewater at very low concentrations, sometimes at ppb-level, they slowly accumulate in the soil and in ground water, upsetting the ecological balance and eventually finding their way in the human food supply chain, with severe adverse health effects.
Legacy technology comprising the majority of water treatment plants in the UK and other developed countries cannot remove micropollutants, requiring additional treatment steps. Technologies currently being tested all have limitations, in terms of high energy or high capital costs or production of toxic by-products. The urgency of addressing this issue is shown by estimates of multi-billion pound capital investments and £B/year operating costs faced by the UK water industry, to address impending legislation mandating the removal of micropollutants. In fact, the European Water Industry Platform has concluded that the chance of removing micropollutants without significant increases in energy consumption with current technology is 'very low', and that this can be achieved only by 'leapfrogging traditional, polluting and resource-intensive technologies', a view shared by the UK government.
Despite these challenges, the UK has the potential to become a leader in this field, thanks to a thriving water sector, covering the whole supply chain from water utilities (e.g Wessex Water) to treatment plant design (e.g. Modern Water), as well as membrane manufacturing (e.g. Evonik, Micropore). UK water utilities in particular invest more than £10 billion in assets and services each year, employ over 45,000 people, and create 86,000 indirect jobs [1]. This ecosystem places the UK at the top of water-related innovation worldwide but requires significant investment, as indicated by the 2009 Cave Review which highlighted the need to increase the pace and quality of innovation in the water sector to meet better quality standards. The technologies developed in FoAMM will provide a competitive advantage to the whole UK water sector versus competitor nations (Germany, Singapore, USA) that are investing heavily in water innovation. Globally, the water treatment sector was over $200B in 2015 (source: marketresearch.com). This provides a strong opportunity for innovative UK-based technologies to succeed in the global industrial and municipal water treatment market. Maximising these potential impacts requires close interaction and collaboration across the whole water sector value chain as well as a continued dialogue with policymakers and water regulators. A detailed plan to do so is discussed in the pathways to impact document, building on my existing interactions with water utilities and membrane manufacturers and resources available at the University of Bath.

Development of Early Career Researchers
This project will provide advanced training to 7 early career researchers (4 PDRAs + 3 PhDs) in a critical field for the UK research space. All participants will be given the opportunity to participate in the skills training organized by the University of Bath providing early career researchers with non-technical skills to advance their future career. Participation to international conferences will also help the early career researchers in their professional development. It is expected that the most promising candidates will be given the opportunity to enrol in the Faculty of Engineering Fellowship Academy which identifies future research stars to provde dedicated mentoring and opportunities to develop their skills and resume.

[1] www.gov.uk/government/publications/water-and-treated-water/water-and-treated-water

Publications

10 25 50
 
Description Building on our earlier results, we have been able to demonstrate the fabrication of robust ZnO foams which we have tested for the continuous photocatalytic degradation of organic micro pollutants in water under UV irradiation. This is an important advancement over our earlier results where we were testing the foams in batch, as it brings us a step closer to industrial deployment where the process would occur in continuous.
We have two publications in the final stage of review which detail our advancements in this area. Update: we have published 4 papers since the last update, demonstrating that photocatalytic foams are a viable concept for micro pollutant degradation in flow.

We have also purchased and experimental ceramic 3D printer which we have modified to adapt to print our foams, exploring a viable route for the large scale manufacturing of these foams.
Exploitation Route An integral part of the grant is the exploitation of its outcomes, working with the water treatment industry to implement our findings in their current practice. Update: we have made significant progress on this and am confident I will have a substantial update in the next 12 months.
Sectors Agriculture, Food and Drink,Chemicals,Environment

 
Description 3D-printed membranes for effective removal of antibiotics prepared using biodegradable fillers
Amount £138,734 (GBP)
Funding ID NIF\R1\221820 
Organisation The Royal Society 
Sector Charity/Non Profit
Country United Kingdom
Start 03/2023 
End 03/2025
 
Title Dataset and figures for "Enhancing the Photo-corrosion Resistance of ZnO Nanowire Photocatalysts" 
Description Zinc oxide (ZnO) displays superior properties as a photocatalyst for water treatment compared to widely used TiO2. More widespread application of ZnO, though, is hampered by its low stability and high photo-corrosion in aqueous environments, with the latter further enhanced under UV irradiation. The paper associated with this dataset, "Enhancing the Photo-corrosion Resistance of ZnO Nanowire Photocatalysts", shows for the first time that oxygen plasma post-treatment significantly enhances the photo-corrosion resistance of ZnO nanowire films in water under UV irradiation, while also leading to a 46% and 13% higher degradation of a model pollutant, phenol, compared to the as-produced and thermally annealed films, respectively, for the same irradiation time. This dataset contains the photodegradation and phenol calibration data underpinning these results, alongside measurements of Zn concentration in the solution after photocatalysis, X-ray diffraction data, hydrodynamics calculations, and Transmission and Scanning Electron Microscopy (TEM/SEM) images. 
Type Of Material Database/Collection of data 
Year Produced 2019 
Provided To Others? Yes  
URL https://researchdata.bath.ac.uk/id/eprint/675
 
Title Dataset for "Continuous Production of Metal Oxide Nanoparticles via Membrane Emulsification-Precipitation" 
Description This dataset contains for the manuscript Continuous Production of Metal Oxide Nanoparticles via Membrane Emulsification-Precipitation, including XPS and photocatalytic data. 
Type Of Material Database/Collection of data 
Year Produced 2020 
Provided To Others? Yes  
URL https://researchdata.bath.ac.uk/id/eprint/795
 
Description Advanced 3D printing of photocatalytic foams 
Organisation University of Naples
Country Italy 
Sector Academic/University 
PI Contribution We are sharing our photocatalytic foam designs with the partners in Pavia who are going to 3D print them with methods we do not have available in Bath. We are then going to test the printed foams with our photocatalytic reactors, expanding the range of materials we can assess. The partner in Italy is a mathematician, with expertise in machine learning and we are going to share our experimental data with him so he can train algorithms to link synthesis conditions, with materials properties and photocatalytic performance. The end goal is for the ML models to drive experiments to reduce the total number of experiments and uncover non obvious patterns.
Collaborator Contribution Partner names: Prof. Ferdinando Auricchio, University of Pavia, Italy, http://www-2.unipv.it/auricchio/, providing expertise in 3D printing of metals and ceramics Prof Francesco Calabro', University of Naples, Federico II, Italy, https://www.docenti.unina.it/#!/professor/4652414e434553434f43414c4142524f27434c42464e4337394131304638333951/riferimenti., providing expertise in machine learning algorithms. Please see previous box for details of collaboration.
Impact The collaboration has made significant progress: we have now had 2 rounds of sample exchanges produced in Pavia and tested by us, with a third en route. The Italian collaborators have developed a novel synthesis mechanism which produces photoactive material which we have tested in our reactors. I expect a high profile publication in the coming months.
Start Year 2021
 
Description Advanced 3D printing of photocatalytic foams 
Organisation University of Pavia
Country Italy 
Sector Academic/University 
PI Contribution We are sharing our photocatalytic foam designs with the partners in Pavia who are going to 3D print them with methods we do not have available in Bath. We are then going to test the printed foams with our photocatalytic reactors, expanding the range of materials we can assess. The partner in Italy is a mathematician, with expertise in machine learning and we are going to share our experimental data with him so he can train algorithms to link synthesis conditions, with materials properties and photocatalytic performance. The end goal is for the ML models to drive experiments to reduce the total number of experiments and uncover non obvious patterns.
Collaborator Contribution Partner names: Prof. Ferdinando Auricchio, University of Pavia, Italy, http://www-2.unipv.it/auricchio/, providing expertise in 3D printing of metals and ceramics Prof Francesco Calabro', University of Naples, Federico II, Italy, https://www.docenti.unina.it/#!/professor/4652414e434553434f43414c4142524f27434c42464e4337394131304638333951/riferimenti., providing expertise in machine learning algorithms. Please see previous box for details of collaboration.
Impact The collaboration has made significant progress: we have now had 2 rounds of sample exchanges produced in Pavia and tested by us, with a third en route. The Italian collaborators have developed a novel synthesis mechanism which produces photoactive material which we have tested in our reactors. I expect a high profile publication in the coming months.
Start Year 2021
 
Description visting FAPESP researcher from Brazil 
Organisation Sao Paulo State University
Country Brazil 
Sector Academic/University 
PI Contribution We hosted for 1 year a PDRA, Dr Alysson Martins, from Sao Paulo State University to work on a short project related to FoAMM. The idea was to test a new method to make foams, using metallic meshes which would then be anodised. We settled on using tungsten. The project was mutually beneficial, with us contributing to the PDRA's development in the area of materials development and characterisation. We provided access to a range of materials characterisation techniques as well as methods for electrochemical anodisation of metals.
Collaborator Contribution Following on from the comment above, Dr Martins also contributed to our group, not only though his work but also his knowledge, adding to our expertise in photocatalysis and electro-photocatalysis. He has been an excellent team members and it has been a great pleasure working with him.
Impact Unfortunately, we lost the last 4 months of his research due to the lockdown caused by the pandemic, which prevented us from completing the last experiments needs to finalise the work. We agreed that he would continue the work once back in Brazil but the effects of the pandemic there are such that access to research labs remains limited. I remain confident we will be able to publish the results of our work in the coming year, provided an easing of lab access occurs during 2021.
Start Year 2019