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Unveiling the injection dynamics of cryogenic energy carriers for zero-emission high-efficiency systems

Lead Research Organisation: King's College London
Department Name: Engineering

Abstract

The project aims to create new fundamental knowledge and advanced numerical tools regarding the atomisation, heating and evaporation characteristics of liquefied gases, in order to significantly advance the technology required to efficiently control cryogenic injection. Liquid gases such as air, nitrogen or natural gas can serve as cost-effective energy vectors within power production units as well as transport "fuels" with zero emissions. For example, energy coming from renewables can be used in order to "cool" air or nitrogen, up to the point that they become liquids. Follow up injection of these liquids to a higher temperature environment causes rapid re-gasification and a 700-fold expansion in volume, which can drive a turbine or piston engine even without combustion. Most importantly, because of the low boiling point of cryogenic liquids, low-grade or ambient heat can be used as a heat source, which otherwise is wasted. A better understanding and control of the injection dynamics of the cryogenic fluids could boost the efficiency of hybrid combustion systems to 60% (Ricardo's Cryopowder split-cycle engine), and achieve zero emissions when used for work generation through isothermal expansion without the need of combustion (Dearman Engine and Libertine Free Piston Engine). Recently, there has been an increased interest towards cryogenic technologies, however this has been focused mostly on the liquefaction processes (such as the £6m EPSRC grant to the Birmingham Centre for Cryogenic Energy Storage). Within the suggested project the attention is shifted towords the injection process of the cryogenics in real life industrial applications. Dr Vogiatzaki with the support from two leading UK companies in the field of innovative energy system solutions (Ricardo Ltd and Libertine Ltd) aspires to provide new knowledge and robust modelling tools to unlock the dynamics of cryogenic energy carrier's atomisation and heat transfer dynamics.

Planned Impact

The social, environmental and economic importance of maximising energy efficiency and minimising emissions from the use of cryogenic energy carriers in the power generation and transportation fields is significant.

- Impact on UK energy sector in terms of cheap and clean energy: If cryogenic energy carriers are efficiently integrated into modern energy systems, they can help speed up the transformation of the energy infrastructure from a centralised system to a flexible decentralised dynamic system. Liquid nitrogen is already produced in various local units for use in food processing, fire suppression etc and currently gets wasted. In the UK alone there is spare liquid nitrogen production capacity to fuel a third of the urban bus fleet, as diesel-liquid air 'heat hybrids'. Liquid air is not yet produced in large scale, however liquid nitrogen, can store off-peak low or zero carbon electricity, which can then be used to displace high-carbon coal or gas in electricity generation at local units, as well as to replace polluting petrol and diesel in vehicles. New liquefiers could be integrated with renewable energy generation such as wind to produce effectively zero carbon liquid energy carriers from excess energy.

Using the RCUK Typology, this project has also impact in the three more general fields outlined below:

- Commercialisation & Exploitation: This project will take an innovative modelling approach to unveil the mechanism of the transition of sub to super-critical injection of cryogenic fluids, pushing forward towards novel, energy efficient future engines. While seeking to unlock the physics of a very complex fluid dynamics problem at a fundamental research level, the proposal has been formulated to also address the current needs of the automotive and power generation industry. The code to be developed aims to model realistic pressure and temperature scenarios, currently unsatisfactorily modelled by existing methodologies. Two leading companies in the field, Ricardo UK and Libertine Ltd UK, as well as an innovative company in the field of linear machines for power a motion, have indicated through their communication with the Principal Investigator (PI) the various ways in which this project could impact their design and manufacturing process.

- Healthcare: Away from the automotive and energy sector, this proposal has the potential for a wider impact in various other fields that cryogenic sprays are involved in, especially healthcare since it is expected that some of the results will be directly applicable to the modelling for the development of medical sprays for use to treat skin related medical conditions, for example.

- The Environment and sustainability: Environmental sustainability and improving social welfare are key development areas for the UK in particular the effects of air quality on health and social well-being. A large number of deaths are currently linked to air pollution according to the World Health Organisation. Moreover, pollution and environmental degradation is negatively affecting people's overall quality of life. Considering that by some estimates, the total number of vehicles worldwide could reach 2.5 billion by 2050, there is a pressing need for zero emission transportation and power generation systems. This project aims to make a significant contribution to the design of a new generation of computational tools resulting in a technology with the potential to provide clean energy systems

- Evidence based policy making & influencing public policies: Pushing the technology frontiers in terms of engine
manufacturing indirectly affects the way that policies are made. If the technology is available that allows minimum emissions then a greater pressure can be put to industries to reduce their emissions.

Publications

10 25 50

Related Projects

Project Reference Relationship Related To Start End Award Value
EP/S001824/1 28/06/2018 29/01/2022 £449,994
EP/S001824/2 Transfer EP/S001824/1 31/01/2022 29/09/2022 £76,894
 
Description This project has yielded important results in the realm of cryogenic fluid dynamics, culminating in the development of a sophisticated code. This code represents a significant advancement in modeling ultra-low-temperature fluids, in comparison toe xistent tools and can help shedding new light on the complex dynamics inherent in such environments.

Key findings from the project have unveiled insights into the behavior of cryogenic fluids both at sub and supercritical conditions, providing valuable knowledge to the research community for a deeper understanding of their properties and interactions.

Furthermore, the project generated a substantial amount of data that holds significant potential for future endeavors. This data can serve as synthetic training data, enhancing the predictability of machine learning algorithms in scenarios where real-life data may be scarce or unavailable. This innovative approach is currently being explored in a follow-up proposal led by myself (EP/Y004930/1), highlighting the forward-thinking nature of our research and its potential for continued impact in the field of machine learning. Leveraging this wealth of data opens up new avenues for advancing predictive modeling techniques and reinforces the project's contribution to cutting-edge research in the domain.

Overall, the project's outcomes mark a pivotal step forward in the study of cryogenic fluid dynamics, with far-reaching implications for both research and industrial sectors.
Exploitation Route The versatile nature of the code developed during the project extends beyond academia, offering practical applications for industries dealing with fluids and environemnts at ultra low temepratures, seeking to enhance their safety protocols. By harnessing this innovative tool, industries can bolster their safety measures by gaining invaluable insights into the behavior of cryogenic fluids, thereby mitigating risks and ensuring optimal operational conditions
Sectors Aerospace

Defence and Marine

Education

Energy

Environment

Manufacturing

including Industrial Biotechology

 
Description The findings from this research have been valuable in multiple ways. First, they have advanced scientific understanding of cryogenic fluid dynamics, particularly in the context of hydrogen leaks. Additionally, the work has the potential to improve commercially available leak detection methods, making them more accurate and reliable. Finally, the insights gained can help shape future policies and regulations related to hydrogen safety, ensuring safer storage and transport of hydrogen in various industries.
First Year Of Impact 2025
Sector Aerospace, Defence and Marine,Chemicals,Energy,Environment,Transport
Impact Types Societal

Economic

Policy & public services

 
Title Linking CFD data and ML alogirthms 
Description We have created a post processing tool in order to create ready to use in ML algorithms databases relvant to hydrogen jet dynamics produced from CFD simulations 
Type Of Material Improvements to research infrastructure 
Year Produced 2024 
Provided To Others? No  
Impact This is the first tool that allows linking data coming from CFD simulations to the input of Machine Learning Algorithms specifically tailored for hydrogen safety scenarios. The tool can be fundamental in order to automate predicitons for hydrogen leaks and improve hydrogen safety protocols 
 
Description 8th of December 2023 - Combustion Institute British Section (CIBS) and the Institute of Physics Hydrogen Meeting 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact Hydrogen is the trending green fuel for decarbonisation. Interest in hydrogen as a fuel for combustion applications has rapidly increased with the release of the government targets for net-zero by 2050. Low carbon hydrogen could be a versatile replacement for high-carbon fuels used today either with power generation gas turbines or civil aviation, helping to reduce pollutant emissions in vital UK industrial sectors and providing flexible energy for power, heat, and transport. Combustion Institute British Section (CIBS) and the Institute of Physics - Combustion Physics Group (IOP-CPG) jointly held their one-day meeting on 'Hydrogen Combustion - Current and Future Research' on the 8th December 2023.

The event was organised under the auspices of CIBS and IOP. The event was held at LT1, Inglis Building, Engineering Department, Cambridge University, Trumpington Street, Cambridge, CB2 1PZ.

The meeting brought together experts in the field of hydrogen combustion as a route to decarbonisation of energy production and sustainable transport. Researchers into the fundamental aspects of hydrogen combustion as well as those developing of solutions for industrial, energy storage, hydrogen safety and transport applications participated in this one-day meeting.

I was one of the keynote speakers talking about the challenges for storage and transportation of hydrogen
Year(s) Of Engagement Activity 2023
 
Description Lubbock Talk 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact The Maurice Lubbock Memorial Event is on of the most prestegious events of the Department of Engineering Science at the University of Oxford.

Engineers have always pushed the boundaries of the possible, and this year's event will showcase Engineering at the Extremes. The 2023 Lubbock lecturer was Sir Ian Chapman, CEO of the UK Atomic Energy Authority and world expert on the extreme engineering involved in making fusion power a reality, where the fusion material is as hot as the sun. Ian will discuss how engineering is creating solutions even in these most extreme environments, helping to bring us closer to the transformation fusion can bring about, providing abundant, cheap, clean power.

The Lubbock supporting lectures covered a breadth of Oxford Engineering Science:

Dr Chiara Falsetti will talk about challenges and opportunities related to sustainable aviation.
Professor Konstantina Vogiatzaki takes us to the other extreme of the temperature scale, talking about her work to understand the weird world of fluids at temperatures hundreds of degrees below zero.
Finally, Professor Dan Eakins will present research which explores the limits of a material's strength beyond the sound barrier.
Year(s) Of Engagement Activity 2023
URL https://www.youtube.com/watch?v=N6u55EJl0_8