Modelling surface effects in two-phase fluid processes across scales
Lead Research Organisation:
University of Manchester
Department Name: Mechanical Aerospace and Civil Eng
Abstract
My fellowship aims to develop expertise in the area of boiling and nuclear thermal hydraulics research via the development of novel analytical and computational techniques, the generation of new experimental data and their application to model the behaviour of boiling fluids in industrial systems.
The behaviour of fluids, such as water, used in industrial processes and power generation, is to a large extent governed by the interaction of bubbles and droplets with solid surfaces. These are found in heat exchangers, boilers and condensers and are integral part of the operation of nuclear reactors, which relies on the boiling of water at solid surfaces. Altering the physical and chemical properties of industrial surfaces enables controlling heat and mass transfer in fluid processes such as boiling flows, greatly increasing their potential as coolants. Surface modification could then be used to develop bespoke surfaces to enhance heat transfer in the core and in cooling systems of nuclear reactors. Development of such a technology requires a sound physical understanding of surface effects in fluids through theoretical analysis and numerical modelling. During my fellowship I will develop fundamental modelling techniques to study the surface-dependent behaviour of fluid processes found in nuclear thermal hydraulics applications. The radically new methodologies required to enable this technological inventive step will be developed via collaboration with world leading experts and state-of-the-art facilities found within the Thermofluids, Tribology and Nuclear Engineering Groups of the Mechanical Engineering Department at Imperial College London, enriching the development of computational models of fluid processes with insight from new experiments and simulation at the molecular scale. Collaboration with project partners Rolls-Royce and Hexxcell will ensure direct industrial application of methods and capabilities generated during my fellowship (see the accompanying Project Partner Statements of Support).
In-depth knowledge of the influence of surface effects on nuclear reactor thermal hydraulics is crucial to the operation of the current fleet of water-cooled reactors and is required for the design and safety certification of new' Generation III+' plants planned to be constructed in the UK, as well as for the assessment of future reactor concepts. Some of these, such as the Advanced Modular Reactor, are at the core of scoping studies by the government. The knowledge and capabilities generated by this fellowship will provide the civil service, such as the Department of Energy & Climate Change (DECC), now part of the Department for Business, Energy & Industrial Strategy (BEIS), with a solid scientific foundation for the UK civil nuclear energy policy.
Outside of the nuclear sector, stakeholders will benefit from industrial exploitation of the new, more capable modelling techniques proposed in the course of my fellowship. The work will have wide application to the design of industrial processes that use, for example, boilers, condensers, heat pipes and cooling systems. These are increasingly relying on the use of Computational Fluid Dynamics simulation (CFD) for their design. Developers of CFD software will benefit from the newly developed physical modelling capabilities delivered by my fellowship and will be able to implement the new simulation approaches into their commercial software packages.
The behaviour of fluids, such as water, used in industrial processes and power generation, is to a large extent governed by the interaction of bubbles and droplets with solid surfaces. These are found in heat exchangers, boilers and condensers and are integral part of the operation of nuclear reactors, which relies on the boiling of water at solid surfaces. Altering the physical and chemical properties of industrial surfaces enables controlling heat and mass transfer in fluid processes such as boiling flows, greatly increasing their potential as coolants. Surface modification could then be used to develop bespoke surfaces to enhance heat transfer in the core and in cooling systems of nuclear reactors. Development of such a technology requires a sound physical understanding of surface effects in fluids through theoretical analysis and numerical modelling. During my fellowship I will develop fundamental modelling techniques to study the surface-dependent behaviour of fluid processes found in nuclear thermal hydraulics applications. The radically new methodologies required to enable this technological inventive step will be developed via collaboration with world leading experts and state-of-the-art facilities found within the Thermofluids, Tribology and Nuclear Engineering Groups of the Mechanical Engineering Department at Imperial College London, enriching the development of computational models of fluid processes with insight from new experiments and simulation at the molecular scale. Collaboration with project partners Rolls-Royce and Hexxcell will ensure direct industrial application of methods and capabilities generated during my fellowship (see the accompanying Project Partner Statements of Support).
In-depth knowledge of the influence of surface effects on nuclear reactor thermal hydraulics is crucial to the operation of the current fleet of water-cooled reactors and is required for the design and safety certification of new' Generation III+' plants planned to be constructed in the UK, as well as for the assessment of future reactor concepts. Some of these, such as the Advanced Modular Reactor, are at the core of scoping studies by the government. The knowledge and capabilities generated by this fellowship will provide the civil service, such as the Department of Energy & Climate Change (DECC), now part of the Department for Business, Energy & Industrial Strategy (BEIS), with a solid scientific foundation for the UK civil nuclear energy policy.
Outside of the nuclear sector, stakeholders will benefit from industrial exploitation of the new, more capable modelling techniques proposed in the course of my fellowship. The work will have wide application to the design of industrial processes that use, for example, boilers, condensers, heat pipes and cooling systems. These are increasingly relying on the use of Computational Fluid Dynamics simulation (CFD) for their design. Developers of CFD software will benefit from the newly developed physical modelling capabilities delivered by my fellowship and will be able to implement the new simulation approaches into their commercial software packages.
Planned Impact
My fellowship will deliver radically new modelling techniques and prime experimental data that will benefit the community of scientists and engineers working with heat and mass transfer processes in two-phase flows and will enable unprecedented understanding of the physical mechanisms of interaction between solid surfaces and two-phase flows. These processes are integral part of power generation, propulsion, heating and cooling, and more generally of any energy conversion system. Impact of the proposed research will materialise as an ability to drive the above applications harder and to quantify rigorously their safety limits, contributing to their de-carbonization and to the reduction of their environmental impact, thus improving their public acceptance.
My fellowship research plan has been laid out in order to maximise impact on the nuclear sector. The modelling techniques developed, the experimental data collected, and the new understanding of physical phenomena gained during this fellowship will benefit designers of nuclear reactors, the Office for Nuclear Regulation (ONR) and UK policy makers and civil servants of the Department of Energy & Climate Change (DECC), now part of the Department for Business, Energy & Industrial Strategy (BEIS). Increased confidence in the understanding of the basic physical processes will benefit regulators responsible for the safety assessment of reactor concepts. From a societal point of view, knowledge and capabilities so developed will be made available for policy makers to promote nuclear power in its role as an indispensable component of the UK provision of electricity from various sources. Demonstration of new simulation methodologies will benefit developers of Computational Fluid Dynamics (CFD) software used for nuclear reactor thermal hydraulic analyses. Thanks to better modelling capabilities, a sound physical understanding will be developed of critical thermal hydraulic parameters influenced by surface effects. Newly acquired knowledge and capabilities will be available for designers of nuclear systems to improve the efficiency and safety of plants. This will enable more rigorous evaluations of safety margins and limit conservatism in reactor thermal design.
From an economic point of view, close collaboration with industrial partners Rolls-Royce and Hexxcell (see the accompanying Project Partner Statements of Support) will streamline the process of knowledge transfer to the engineering of vital heat transfer equipment used in power plants.
Impact on the operation (and, in the UK, construction) of current 'Generation III+' reactors is expected in a time scale comparable to the three years of duration of this fellowship. Future UK plans for the development of nuclear power, which are currently considering candidate reactor designs such as the Advanced Modular Reactor, are expected to benefit from the proposed research over a longer time scale, of perhaps 10-20 years.
Outside the nuclear sector, the newly-generated improved methodologies and prime experimental data will benefit scientists and engineers developing two-phase processes with heat and mass transfer, such as boiling and condensation, which are, as noted, integral part of a variety of propulsion, cooling and more generally energy conversion systems. Data and insight on critical surface-related parameters will therefore benefit the thermal hydraulic design and characterisation of the above industrial processes. CFD analysis has become an indispensable step of the design and characterisation protocols employed by engineers developing the above systems. In this context, impact of this fellowship on the developers of CFD software will materialise via the implementation of original physical modelling techniques, initiated during execution of the proposed research, by the developers into their own proprietary software, which will be made available to their academic partners and industrial customers.
My fellowship research plan has been laid out in order to maximise impact on the nuclear sector. The modelling techniques developed, the experimental data collected, and the new understanding of physical phenomena gained during this fellowship will benefit designers of nuclear reactors, the Office for Nuclear Regulation (ONR) and UK policy makers and civil servants of the Department of Energy & Climate Change (DECC), now part of the Department for Business, Energy & Industrial Strategy (BEIS). Increased confidence in the understanding of the basic physical processes will benefit regulators responsible for the safety assessment of reactor concepts. From a societal point of view, knowledge and capabilities so developed will be made available for policy makers to promote nuclear power in its role as an indispensable component of the UK provision of electricity from various sources. Demonstration of new simulation methodologies will benefit developers of Computational Fluid Dynamics (CFD) software used for nuclear reactor thermal hydraulic analyses. Thanks to better modelling capabilities, a sound physical understanding will be developed of critical thermal hydraulic parameters influenced by surface effects. Newly acquired knowledge and capabilities will be available for designers of nuclear systems to improve the efficiency and safety of plants. This will enable more rigorous evaluations of safety margins and limit conservatism in reactor thermal design.
From an economic point of view, close collaboration with industrial partners Rolls-Royce and Hexxcell (see the accompanying Project Partner Statements of Support) will streamline the process of knowledge transfer to the engineering of vital heat transfer equipment used in power plants.
Impact on the operation (and, in the UK, construction) of current 'Generation III+' reactors is expected in a time scale comparable to the three years of duration of this fellowship. Future UK plans for the development of nuclear power, which are currently considering candidate reactor designs such as the Advanced Modular Reactor, are expected to benefit from the proposed research over a longer time scale, of perhaps 10-20 years.
Outside the nuclear sector, the newly-generated improved methodologies and prime experimental data will benefit scientists and engineers developing two-phase processes with heat and mass transfer, such as boiling and condensation, which are, as noted, integral part of a variety of propulsion, cooling and more generally energy conversion systems. Data and insight on critical surface-related parameters will therefore benefit the thermal hydraulic design and characterisation of the above industrial processes. CFD analysis has become an indispensable step of the design and characterisation protocols employed by engineers developing the above systems. In this context, impact of this fellowship on the developers of CFD software will materialise via the implementation of original physical modelling techniques, initiated during execution of the proposed research, by the developers into their own proprietary software, which will be made available to their academic partners and industrial customers.
People |
ORCID iD |
Giovanni Giustini (Principal Investigator / Fellow) |
Publications
De Rosis A
(2023)
Flow and heat transfer regimes in Rayleigh-Bénard convection with a melting boundary
in Physics of Fluids
Giustini G
(2024)
Hydrodynamic analysis of liquid microlayer formation in nucleate boiling of water
in International Journal of Multiphase Flow
Giustini G
(2022)
Modelling of free bubble growth with Interface Capturing Computational Fluid Dynamics
in Experimental and Computational Multiphase Flow
Jalili D
(2024)
Physics-informed neural networks for heat transfer prediction in two-phase flows
in International Journal of Heat and Mass Transfer
Lakew E
(2023)
Thin Film Evaporation Modeling of the Liquid Microlayer Region in a Dewetting Water Bubble
in Fluids
Mitrakos D
(2023)
Computational fluid dynamics prediction of subcooled boiling of water using a mechanistic bubble-departure model
in Nuclear Engineering and Design
Description | It is too early to say as the award ended very recently. |
Exploitation Route | It is too early to say as the award ended very recently. |
Sectors | Aerospace Defence and Marine Digital/Communication/Information Technologies (including Software) Energy |
Description | - Cultural - Societal: It is very important for me to engage with as large an audience as possible and communicate outcomes and potential benefits of my research beyond conventional dissemination routes. During the pandemic, internet mass media and social networks provided an excellent opportunity for outreach and public engagement and I succeeded in making my research known to a large audience thanks to my appearance on the "Fluid Mechanics 101" YouTube channel, with 39,800 subscribers and 1,846,787 total views. After the pandemic, I was a guest of the YouTube "Thermal Transport Café", supported by the US National Science Foundation and hosted by MIT. To get a sense of scales, based on my experience of conferences and outreach events, it is unlikely to speak to an audience of more than 50 people. My Fluid Mechanics 101 appearance has already been viewed by ~5,600 users and even on a "niche" channel such as the Thermal Transport Café, my recent talk has already been viewed by 118 users. In order to achieve cultural and societal impact, I used the above media to make findings of my research accessible to the lay audience and increase public awareness of the technological challenges, especially in the energy sector, that motivate my research. https://youtu.be/SKmlduEe3bs?list=PLnJ8lIgfDbkryu3jRkC04kzM2lTHjORUN https://youtu.be/jEWg1DAny9E - Economic: engaging with the private sector, informing engineering practice via direct line of communication with main industry partner Rolls-Royce Submarines. As reported in the answers to other questions of the present submission, the research of this fellowship is periodically communicated via presentations at Technical Focus Groups, convened by Rolls-Royce, the main industry partner of this fellowship - and to their main partner the Ministry of Defence - to inform engineering practice in the area of nuclear submarine propulsion. |
First Year Of Impact | 2021 |
Sector | Digital/Communication/Information Technologies (including Software) |
Impact Types | Cultural Societal Economic |
Description | Contribution to IAEA publication - IAEA-TCS-77 ISSN 1018-5518 |
Geographic Reach | Multiple continents/international |
Policy Influence Type | Influenced training of practitioners or researchers |
URL | https://www.iaea.org/publications/15363/theoretical-foundations-and-applications-of-computational-fl... |
Description | Engagements with IAEA - II |
Geographic Reach | Multiple continents/international |
Policy Influence Type | Membership of a guideline committee |
Description | Working group: Technical Focus Group: Higher-Fidelity Hot Channel Methods and Complimentary Experimental Activities |
Geographic Reach | National |
Policy Influence Type | Participation in a guidance/advisory committee |
Description | Data driven models for accurate prediction of nucleate boiling on oxidised surfaces. |
Amount | £85,000 (GBP) |
Funding ID | 2747174 |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 08/2022 |
End | 09/2026 |
Description | Engage in Training Courses and Conferences to Support Delivery of the Higher-Fidelity Hot Channel Methods Strategy |
Amount | £10,000 (GBP) |
Organisation | Rolls Royce Group Plc |
Sector | Private |
Country | United Kingdom |
Start | 06/2023 |
End | 06/2026 |
Description | Global cooperative manpower education project for spent nuclear fuel management and advancement of innovative SMR design |
Amount | ₩30,400,000 (KRW) |
Funding ID | 20214000000790 |
Organisation | Korea Institute of Energy Technology Evaluation and Planning |
Sector | Academic/University |
Country | Korea, Republic of |
Start | 03/2022 |
End | 10/2022 |
Description | Outgoing Mobility Program |
Amount | € 3,500 (EUR) |
Organisation | Polytechnic University of Turin |
Sector | Academic/University |
Country | Italy |
Start | 03/2024 |
End | 10/2024 |
Description | Physics-informed data-driven models to characterise the effect of surface defects on flow boiling phenomena |
Amount | £85,000 (GBP) |
Funding ID | 2747077 |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 09/2022 |
End | 09/2026 |
Description | Academic collaboration with National Technical University of Athens (Greece) |
Organisation | National Technical University of Athens, Greece |
Country | Greece |
Sector | Academic/University |
PI Contribution | Work on joint scientific publication. |
Collaborator Contribution | Work on joint scientific publication. |
Impact | Joint publication: https://www.sciencedirect.com/science/article/pii/S002954932300314X |
Start Year | 2023 |
Description | Academic collaboration with the University of Cincinnati |
Organisation | University of Cincinnati |
Country | United States |
Sector | Academic/University |
PI Contribution | Work on joint scientific publication. |
Collaborator Contribution | Work on joint scientific publication. |
Impact | Joint scientific publication: https://www.mdpi.com/2311-5521/8/4/126 |
Start Year | 2022 |
Description | Collaboration with Prof Atul Srivastava of Indian Institute of Technology Bombay |
Organisation | Indian Institute of Technology Bombay |
Country | India |
Sector | Academic/University |
PI Contribution | Boiling research - simulation methods and computational data sets |
Collaborator Contribution | Boiling research - experimental methods and experimental data sets |
Impact | Work done is being disseminated via presentations at conferences and journal publications. Contribution to the upcoming IHTC17, 14 - 18 August 2023 17th International Heat Transfer Conference |
Start Year | 2022 |
Description | Collaboration with Rolls-Royce - Technical Focus Group |
Organisation | Rolls Royce Group Plc |
Department | Rolls Royce Submarines |
Country | United Kingdom |
Sector | Private |
PI Contribution | I am a representative at meetings of the Technical Focus Group (TFG) on Higher Fidelity Hot Channel Methods convened by Rolls-Royce approximately every 4 months, with representatives of other UK Universities and of the Ministry of Defence. The TFG provides a focal point for the coordination of academic efforts supporting the Rolls-Royce Strategy for Higher Fidelity Hot Channel Methods to identify opportunities that may accelerate collaborations between Rolls-Royce and academia, and between different academic institutions. I delivered the inaugural technical presentation from academia at the first TFG convened in October 2023 in Derby. |
Collaborator Contribution | Technical presentations by representatives of the collaborative partner are delivered at Technical Focus Group meetings. |
Impact | Technical presentations are circulated among academic and Rolls-Royce representatives. |
Start Year | 2023 |
Description | Collaboration with Rolls-Royce supporting the research group on Modelling and Simulation of Boiling |
Organisation | Rolls Royce Group Plc |
Department | Rolls Royce Submarines |
Country | United Kingdom |
Sector | Private |
PI Contribution | Collaboration to support the training of researchers in the research group on Modelling and Simulation of Boiling at the University of Manchester and to engage in training courses and conferences to support delivery of the Rolls-Royce Submarines Higher-Fidelity Hot Channel Methods Strategy. |
Collaborator Contribution | Collaboration to support the training of researchers in the research group on Modelling and Simulation of Boiling at the University of Manchester and to engage in training courses and conferences to support delivery of the Rolls-Royce Submarines Higher-Fidelity Hot Channel Methods Strategy. |
Impact | Too early for outputs or outcomes to materialise. |
Start Year | 2023 |
Description | Partnership with Rolls-Royce |
Organisation | Rolls Royce Group Plc |
Department | Rolls Royce Submarines |
Country | United Kingdom |
Sector | Private |
PI Contribution | Engineers at Rolls-Royce Submarines are using outcomes of my research at fundamental level to develop methods for thermal analysis of Pressurised Water Reactors (PWRs). |
Collaborator Contribution | Rolls-Royce Submarines is industrial partner of my fellowship grant EP/T027061/1. Rolls-Royce Submarines have directly funded my research via sponsoring two PhD projects under my supervision, contributing £55,000 per project, for a total of £110,000. |
Impact | Direct financial contribution to funding research projects. |
Start Year | 2020 |
Description | EPSRC David Clarke Fellowship cohort meetings |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | National |
Primary Audience | Industry/Business |
Results and Impact | In-person networking events, organised by EPSRC, for fellows, mentors and EPSRC David Clarke Fellowship (DCF) contacts. EPSRC DCF mentoring programme meetings. The DCF Board awards one EPSRC DCF per year via selection among the recipients of an EPSRC research fellowship within the EPSRC Energy theme. Through the corresponding mentoring scheme, I was assigned Prof Stephen Garwood FREng as mentor. Meetings with my mentor take place every 2-3 months, DCF cohort meetings take place 1-2 times per year. In the year 2023, meetings were held at Imperial College London on the 5th of July, and at Solihull, during the EPSRC Energy and Decarbonisation Strategy Futures event, 31 October - 1 November. |
Year(s) Of Engagement Activity | 2022,2023 |
Description | EPSRC Energy and Decarbonisation Strategy Futures event |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | National |
Primary Audience | Policymakers/politicians |
Results and Impact | Workshop / focus group to facilitate EPSRC to identify the priorities for EPSRC energy and decarbonisation research, innovation and skills interventions going forward. |
Year(s) Of Engagement Activity | 2023 |
Description | Imperial College Energy Futures Lab Seminar Series |
Form Of Engagement Activity | Participation in an activity, workshop or similar |
Part Of Official Scheme? | No |
Geographic Reach | National |
Primary Audience | Public/other audiences |
Results and Impact | University students and professionals attended my seminar on boiling research. |
Year(s) Of Engagement Activity | 2023 |
URL | https://www.eventbrite.co.uk/e/boiling-in-the-xxi-century-tickets-486807372957 |
Description | Thermal Transport Cafe appearance |
Form Of Engagement Activity | A broadcast e.g. TV/radio/film/podcast (other than news/press) |
Part Of Official Scheme? | No |
Geographic Reach | International |
Primary Audience | Public/other audiences |
Results and Impact | It is very important for me to engage with as large an audience as possible and communicate outcomes and potential benefits of my research beyond conventional dissemination routes. During the pandemic, internet mass media and social networks provided an excellent opportunity for outreach and public engagement and I succeeded in making my research known to a large audience. I was a guest of the YouTube "Thermal Transport Café", supported by the US National Science Foundation and hosted by MIT. To get a sense of scales, based on my experience of conferences and outreach events, it is unlikely to speak to an audience of more than 50 people. My Thermal Transport Café appearance has already been viewed by 119 YouTube users. |
Year(s) Of Engagement Activity | 2022 |
URL | https://youtu.be/jEWg1DAny9E |