Modelling surface effects in two-phase fluid processes across scales

Lead Research Organisation: University of Manchester
Department Name: Mechanical Aerospace and Civil Eng

Abstract

My fellowship aims to develop expertise in the area of boiling and nuclear thermal hydraulics research via the development of novel analytical and computational techniques, the generation of new experimental data and their application to model the behaviour of boiling fluids in industrial systems.

The behaviour of fluids, such as water, used in industrial processes and power generation, is to a large extent governed by the interaction of bubbles and droplets with solid surfaces. These are found in heat exchangers, boilers and condensers and are integral part of the operation of nuclear reactors, which relies on the boiling of water at solid surfaces. Altering the physical and chemical properties of industrial surfaces enables controlling heat and mass transfer in fluid processes such as boiling flows, greatly increasing their potential as coolants. Surface modification could then be used to develop bespoke surfaces to enhance heat transfer in the core and in cooling systems of nuclear reactors. Development of such a technology requires a sound physical understanding of surface effects in fluids through theoretical analysis and numerical modelling. During my fellowship I will develop fundamental modelling techniques to study the surface-dependent behaviour of fluid processes found in nuclear thermal hydraulics applications. The radically new methodologies required to enable this technological inventive step will be developed via collaboration with world leading experts and state-of-the-art facilities found within the Thermofluids, Tribology and Nuclear Engineering Groups of the Mechanical Engineering Department at Imperial College London, enriching the development of computational models of fluid processes with insight from new experiments and simulation at the molecular scale. Collaboration with project partners Rolls-Royce and Hexxcell will ensure direct industrial application of methods and capabilities generated during my fellowship (see the accompanying Project Partner Statements of Support).

In-depth knowledge of the influence of surface effects on nuclear reactor thermal hydraulics is crucial to the operation of the current fleet of water-cooled reactors and is required for the design and safety certification of new' Generation III+' plants planned to be constructed in the UK, as well as for the assessment of future reactor concepts. Some of these, such as the Advanced Modular Reactor, are at the core of scoping studies by the government. The knowledge and capabilities generated by this fellowship will provide the civil service, such as the Department of Energy & Climate Change (DECC), now part of the Department for Business, Energy & Industrial Strategy (BEIS), with a solid scientific foundation for the UK civil nuclear energy policy.

Outside of the nuclear sector, stakeholders will benefit from industrial exploitation of the new, more capable modelling techniques proposed in the course of my fellowship. The work will have wide application to the design of industrial processes that use, for example, boilers, condensers, heat pipes and cooling systems. These are increasingly relying on the use of Computational Fluid Dynamics simulation (CFD) for their design. Developers of CFD software will benefit from the newly developed physical modelling capabilities delivered by my fellowship and will be able to implement the new simulation approaches into their commercial software packages.

Planned Impact

My fellowship will deliver radically new modelling techniques and prime experimental data that will benefit the community of scientists and engineers working with heat and mass transfer processes in two-phase flows and will enable unprecedented understanding of the physical mechanisms of interaction between solid surfaces and two-phase flows. These processes are integral part of power generation, propulsion, heating and cooling, and more generally of any energy conversion system. Impact of the proposed research will materialise as an ability to drive the above applications harder and to quantify rigorously their safety limits, contributing to their de-carbonization and to the reduction of their environmental impact, thus improving their public acceptance.

My fellowship research plan has been laid out in order to maximise impact on the nuclear sector. The modelling techniques developed, the experimental data collected, and the new understanding of physical phenomena gained during this fellowship will benefit designers of nuclear reactors, the Office for Nuclear Regulation (ONR) and UK policy makers and civil servants of the Department of Energy & Climate Change (DECC), now part of the Department for Business, Energy & Industrial Strategy (BEIS). Increased confidence in the understanding of the basic physical processes will benefit regulators responsible for the safety assessment of reactor concepts. From a societal point of view, knowledge and capabilities so developed will be made available for policy makers to promote nuclear power in its role as an indispensable component of the UK provision of electricity from various sources. Demonstration of new simulation methodologies will benefit developers of Computational Fluid Dynamics (CFD) software used for nuclear reactor thermal hydraulic analyses. Thanks to better modelling capabilities, a sound physical understanding will be developed of critical thermal hydraulic parameters influenced by surface effects. Newly acquired knowledge and capabilities will be available for designers of nuclear systems to improve the efficiency and safety of plants. This will enable more rigorous evaluations of safety margins and limit conservatism in reactor thermal design.

From an economic point of view, close collaboration with industrial partners Rolls-Royce and Hexxcell (see the accompanying Project Partner Statements of Support) will streamline the process of knowledge transfer to the engineering of vital heat transfer equipment used in power plants.

Impact on the operation (and, in the UK, construction) of current 'Generation III+' reactors is expected in a time scale comparable to the three years of duration of this fellowship. Future UK plans for the development of nuclear power, which are currently considering candidate reactor designs such as the Advanced Modular Reactor, are expected to benefit from the proposed research over a longer time scale, of perhaps 10-20 years.

Outside the nuclear sector, the newly-generated improved methodologies and prime experimental data will benefit scientists and engineers developing two-phase processes with heat and mass transfer, such as boiling and condensation, which are, as noted, integral part of a variety of propulsion, cooling and more generally energy conversion systems. Data and insight on critical surface-related parameters will therefore benefit the thermal hydraulic design and characterisation of the above industrial processes. CFD analysis has become an indispensable step of the design and characterisation protocols employed by engineers developing the above systems. In this context, impact of this fellowship on the developers of CFD software will materialise via the implementation of original physical modelling techniques, initiated during execution of the proposed research, by the developers into their own proprietary software, which will be made available to their academic partners and industrial customers.
 
Description It is too early to say as the award ended very recently.
Exploitation Route It is too early to say as the award ended very recently.
Sectors Aerospace

Defence and Marine

Digital/Communication/Information Technologies (including Software)

Energy

 
Description - Cultural - Societal: It is very important for me to engage with as large an audience as possible and communicate outcomes and potential benefits of my research beyond conventional dissemination routes. During the pandemic, internet mass media and social networks provided an excellent opportunity for outreach and public engagement and I succeeded in making my research known to a large audience thanks to my appearance on the "Fluid Mechanics 101" YouTube channel, with 39,800 subscribers and 1,846,787 total views. After the pandemic, I was a guest of the YouTube "Thermal Transport Café", supported by the US National Science Foundation and hosted by MIT. To get a sense of scales, based on my experience of conferences and outreach events, it is unlikely to speak to an audience of more than 50 people. My Fluid Mechanics 101 appearance has already been viewed by ~5,600 users and even on a "niche" channel such as the Thermal Transport Café, my recent talk has already been viewed by 118 users. In order to achieve cultural and societal impact, I used the above media to make findings of my research accessible to the lay audience and increase public awareness of the technological challenges, especially in the energy sector, that motivate my research. https://youtu.be/SKmlduEe3bs?list=PLnJ8lIgfDbkryu3jRkC04kzM2lTHjORUN https://youtu.be/jEWg1DAny9E - Economic: engaging with the private sector, informing engineering practice via direct line of communication with main industry partner Rolls-Royce Submarines. As reported in the answers to other questions of the present submission, the research of this fellowship is periodically communicated via presentations at Technical Focus Groups, convened by Rolls-Royce, the main industry partner of this fellowship - and to their main partner the Ministry of Defence - to inform engineering practice in the area of nuclear submarine propulsion.
First Year Of Impact 2021
Sector Digital/Communication/Information Technologies (including Software)
Impact Types Cultural

Societal

Economic

 
Description Contribution to IAEA publication - IAEA-TCS-77 ISSN 1018-5518
Geographic Reach Multiple continents/international 
Policy Influence Type Influenced training of practitioners or researchers
URL https://www.iaea.org/publications/15363/theoretical-foundations-and-applications-of-computational-fl...
 
Description Engagements with IAEA - II
Geographic Reach Multiple continents/international 
Policy Influence Type Membership of a guideline committee
 
Description Working group: Technical Focus Group: Higher-Fidelity Hot Channel Methods and Complimentary Experimental Activities
Geographic Reach National 
Policy Influence Type Participation in a guidance/advisory committee
 
Description Data driven models for accurate prediction of nucleate boiling on oxidised surfaces.
Amount £85,000 (GBP)
Funding ID 2747174 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 08/2022 
End 09/2026
 
Description Engage in Training Courses and Conferences to Support Delivery of the Higher-Fidelity Hot Channel Methods Strategy
Amount £10,000 (GBP)
Organisation Rolls Royce Group Plc 
Sector Private
Country United Kingdom
Start 06/2023 
End 06/2026
 
Description Global cooperative manpower education project for spent nuclear fuel management and advancement of innovative SMR design
Amount ₩30,400,000 (KRW)
Funding ID 20214000000790 
Organisation Korea Institute of Energy Technology Evaluation and Planning 
Sector Academic/University
Country Korea, Republic of
Start 03/2022 
End 10/2022
 
Description Outgoing Mobility Program
Amount € 3,500 (EUR)
Organisation Polytechnic University of Turin 
Sector Academic/University
Country Italy
Start 03/2024 
End 10/2024
 
Description Physics-informed data-driven models to characterise the effect of surface defects on flow boiling phenomena
Amount £85,000 (GBP)
Funding ID 2747077 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 09/2022 
End 09/2026
 
Description Academic collaboration with National Technical University of Athens (Greece) 
Organisation National Technical University of Athens, Greece
Country Greece 
Sector Academic/University 
PI Contribution Work on joint scientific publication.
Collaborator Contribution Work on joint scientific publication.
Impact Joint publication: https://www.sciencedirect.com/science/article/pii/S002954932300314X
Start Year 2023
 
Description Academic collaboration with the University of Cincinnati 
Organisation University of Cincinnati
Country United States 
Sector Academic/University 
PI Contribution Work on joint scientific publication.
Collaborator Contribution Work on joint scientific publication.
Impact Joint scientific publication: https://www.mdpi.com/2311-5521/8/4/126
Start Year 2022
 
Description Collaboration with Prof Atul Srivastava of Indian Institute of Technology Bombay 
Organisation Indian Institute of Technology Bombay
Country India 
Sector Academic/University 
PI Contribution Boiling research - simulation methods and computational data sets
Collaborator Contribution Boiling research - experimental methods and experimental data sets
Impact Work done is being disseminated via presentations at conferences and journal publications. Contribution to the upcoming IHTC17, 14 - 18 August 2023 17th International Heat Transfer Conference
Start Year 2022
 
Description Collaboration with Rolls-Royce - Technical Focus Group 
Organisation Rolls Royce Group Plc
Department Rolls Royce Submarines
Country United Kingdom 
Sector Private 
PI Contribution I am a representative at meetings of the Technical Focus Group (TFG) on Higher Fidelity Hot Channel Methods convened by Rolls-Royce approximately every 4 months, with representatives of other UK Universities and of the Ministry of Defence. The TFG provides a focal point for the coordination of academic efforts supporting the Rolls-Royce Strategy for Higher Fidelity Hot Channel Methods to identify opportunities that may accelerate collaborations between Rolls-Royce and academia, and between different academic institutions. I delivered the inaugural technical presentation from academia at the first TFG convened in October 2023 in Derby.
Collaborator Contribution Technical presentations by representatives of the collaborative partner are delivered at Technical Focus Group meetings.
Impact Technical presentations are circulated among academic and Rolls-Royce representatives.
Start Year 2023
 
Description Collaboration with Rolls-Royce supporting the research group on Modelling and Simulation of Boiling 
Organisation Rolls Royce Group Plc
Department Rolls Royce Submarines
Country United Kingdom 
Sector Private 
PI Contribution Collaboration to support the training of researchers in the research group on Modelling and Simulation of Boiling at the University of Manchester and to engage in training courses and conferences to support delivery of the Rolls-Royce Submarines Higher-Fidelity Hot Channel Methods Strategy.
Collaborator Contribution Collaboration to support the training of researchers in the research group on Modelling and Simulation of Boiling at the University of Manchester and to engage in training courses and conferences to support delivery of the Rolls-Royce Submarines Higher-Fidelity Hot Channel Methods Strategy.
Impact Too early for outputs or outcomes to materialise.
Start Year 2023
 
Description Partnership with Rolls-Royce 
Organisation Rolls Royce Group Plc
Department Rolls Royce Submarines
Country United Kingdom 
Sector Private 
PI Contribution Engineers at Rolls-Royce Submarines are using outcomes of my research at fundamental level to develop methods for thermal analysis of Pressurised Water Reactors (PWRs).
Collaborator Contribution Rolls-Royce Submarines is industrial partner of my fellowship grant EP/T027061/1. Rolls-Royce Submarines have directly funded my research via sponsoring two PhD projects under my supervision, contributing £55,000 per project, for a total of £110,000.
Impact Direct financial contribution to funding research projects.
Start Year 2020
 
Description EPSRC David Clarke Fellowship cohort meetings 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact In-person networking events, organised by EPSRC, for fellows, mentors and EPSRC David Clarke Fellowship (DCF) contacts.
EPSRC DCF mentoring programme meetings. The DCF Board awards one EPSRC DCF per year via selection among the recipients of an EPSRC research fellowship within the EPSRC Energy theme. Through the corresponding mentoring scheme, I was assigned Prof Stephen Garwood FREng as mentor. Meetings with my mentor take place every 2-3 months, DCF cohort meetings take place 1-2 times per year. In the year 2023, meetings were held at Imperial College London on the 5th of July, and at Solihull, during the EPSRC Energy and Decarbonisation Strategy Futures event, 31 October - 1 November.
Year(s) Of Engagement Activity 2022,2023
 
Description EPSRC Energy and Decarbonisation Strategy Futures event 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact Workshop / focus group to facilitate EPSRC to identify the priorities for EPSRC energy and decarbonisation research, innovation and skills interventions going forward.
Year(s) Of Engagement Activity 2023
 
Description Imperial College Energy Futures Lab Seminar Series 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact University students and professionals attended my seminar on boiling research.
Year(s) Of Engagement Activity 2023
URL https://www.eventbrite.co.uk/e/boiling-in-the-xxi-century-tickets-486807372957
 
Description Thermal Transport Cafe appearance 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact It is very important for me to engage with as large an audience as possible and communicate outcomes and potential benefits of my research beyond conventional dissemination routes. During the pandemic, internet mass media and social networks provided an excellent opportunity for outreach and public engagement and I succeeded in making my research known to a large audience. I was a guest of the YouTube "Thermal Transport Café", supported by the US National Science Foundation and hosted by MIT. To get a sense of scales, based on my experience of conferences and outreach events, it is unlikely to speak to an audience of more than 50 people. My Thermal Transport Café appearance has already been viewed by 119 YouTube users.
Year(s) Of Engagement Activity 2022
URL https://youtu.be/jEWg1DAny9E