SAMULET; Project 4: Project 4.3.1: UFG Ti-6Al-4V for Low Temperature/High Productivity DB/SPF and Project 4.3.2: Hot-Die Forging of Titanium Alloys

Lead Research Organisation: University of Manchester
Department Name: Mechanical Aerospace and Civil Eng

Abstract

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Description 1) Laser cleaning technology for aero-engine fan blade production (passed the Rolls-Royce qualification).
2) Laser cleaning technology for diffusion bonding (BAE Aeroplane Product Manufacturing) - passed the company production quality standard.
3) Scientific knowledge on laser beam interactions with various industrial contaminants and aerospace materials, resulting in a modelling tool for laser cleaning (used by BAE Systems for product evaluation)
4) A novel in-process monitoring system for laser cleaning processed, practically used by Rolls-Royce for aero-engine production.
Exploitation Route 1. Industry deployments.
2. Spinout
Sectors Aerospace, Defence and Marine

 
Description The in-process monitoring system developed in the project has been deployed by Rolls-Royce for aero-engine manufacture during laser cleaning. The in-proces monitoring technique developed in the project has been deployed by Rolls-Royce plc for aero-engine production during laser cleaning. Beneficiaries: Rolls-Royce plc Contribution Method: The project developed and demonstrated an in-process quality monitoring technique for laser cleaning in collaboration with Rolls-Royce and BAE System. The modelling tool developed in the project has been used by BAE System for the evaluation of lasers for taking up the laser cleaning technology in the company. Beneficiaries: BAE Sysems Contribution Method: The project developed a user friendly modelling tool for laser cleaning process
First Year Of Impact 2012
Sector Aerospace, Defence and Marine
Impact Types Economic

 
Description Funding by BAE Sysems
Amount £698,625 (GBP)
Funding ID 93001376 
Organisation BAE Systems 
Sector Academic/University
Country United Kingdom
Start 04/2009 
End 12/2013
 
Description Funding by BAE Sysems
Amount £698,625 (GBP)
Funding ID 93001376 
Organisation BAE Systems 
Sector Academic/University
Country United Kingdom
Start 10/2009 
End 03/2013
 
Description Funding from Rolls-Royce
Amount £12,000 (GBP)
Funding ID SAMULET Project 4.1.1 
Organisation Rolls Royce Group Plc 
Sector Private
Country United Kingdom
Start 01/2010 
End 12/2011
 
Description Funding from Rolls-Royce
Amount £40,000 (GBP)
Organisation Rolls Royce Group Plc 
Sector Private
Country United Kingdom
Start 07/2014 
End 11/2011
 
Description Funding from TSB
Amount £587,110 (GBP)
Funding ID TP-AB265C/4 
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 04/2009 
End 03/2013
 
Description BAE Systems 
Organisation BAE Systems
Country United Kingdom 
Sector Academic/University 
PI Contribution Advanced laser technologies for aerospace manufacturing
Collaborator Contribution Application specification and certification of university developed technologies to industrial standards.
Impact Rolls-Royce is also a partner.
Start Year 2009
 
Description Rolls-Royce plc 
Organisation Rolls Royce Group Plc
Country United Kingdom 
Sector Private 
Start Year 2006
 
Company Name Advanced Laser Technology Ltd. 
Description The company design, manufacture and sell laser cladding, laser cleaning and laser based 3D metal printing systems worldwide. 
Year Established 2012 
Impact The company currently employs 19 full time staff with 12 staff having PhD degrees and every employee has a university degree. The company turnover is between £1m to £2m.
Website http://www.altlaser.co.uk
 
Description Desemination 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? Yes
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact A pulication in Public Service Review: UK Science & Technology, Issue 2: Laser cleaning of industrial components.

More interests from potential students to study at The University of Manchester.
Year(s) Of Engagement Activity 2011