QUBE:- QUasi-Brittle fracture: a 3D Experimentally-validated approach

Lead Research Organisation: University of Bristol
Department Name: Interface Analysis Centre

Abstract

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Publications

10 25 50
 
Description The Characteristics both physical and mechanical have been evaluated and are the subject of papers in preparation
Exploitation Route Further considerations of quasi brittle materials
Sectors Aerospace, Defence and Marine,Energy

 
Description Build public confidence that it is safe to continue to operate the AGR fleet of nuclear power plant in the UK.
First Year Of Impact 2016
Sector Energy
Impact Types Societal

 
Description Modelling at the test specimen length-scale deformation and fracture of unirradiated and irradiated Gilsocarbon graphite
Amount £30,000 (GBP)
Organisation EDF Energy 
Sector Private
Country United Kingdom
Start 02/2016 
End 10/2016
 
Description Modelling the deformation and fracture of irradiated Gilsocarbon graphite
Amount £27,000 (GBP)
Organisation EDF Energy 
Sector Private
Country United Kingdom
Start 09/2015 
End 01/2016
 
Description Modelling the mechanical properties of Gilsocarbon graphite
Amount £27,000 (GBP)
Organisation EDF Energy 
Sector Private
Country United Kingdom
Start 06/2014 
End 01/2015
 
Title Resistivity measurement under load and temperature of graphite 
Description Measurement of resistivity of tensile test specimens over a temperature range developed in conjunction with Dr Bryan Roebuck at NPL 
Type Of Material Improvements to research infrastructure 
Year Produced 2017 
Provided To Others? No  
Impact Provides new insights on the fracture and deformation of reactor core type graphite 
 
Description Multiscale modelling of mechanical properties of quasi-brittle nuclear graphite 
Organisation Delft University of Technology (TU Delft)
Country Netherlands 
Sector Academic/University 
PI Contribution Abstract Commercial graphites are used for a wide range of applications. For example, Gilsocarbon graphite is used within the reactor core of advanced gas-cooled reactors (AGRs, UK) as a moderator. In service, the mechanical properties of the graphite are changed as a result of neutron irradiation induced defects and porosity arising from radiolytic oxidation. In this paper, we discuss measurements undertaken of mechanical properties at the micro-length-scale for virgin and irradiated graphite. These data provide the necessary inputs to an experimentally-informed model that predicts the deformation and fracture properties of Gilsocarbon graphite at the centimetre length-scale, which is commensurate with laboratory test specimen data. The model predictions provide an improved understanding of how the mechanical properties and fracture characteristics of this type of graphite change as a result of exposure to the reactor service environment. Concluding Comments In Section 5, we have described and discussed results of a multi-scale model used for predicting changes in elastic properties of Gilsocarbon graphite due to service exposure to combined neutron irradiation and radiolytic oxidation. The model is founded on two underlying assumptions: (1) a good description of the material microstructure is necessary; and (2) material properties measured at the appropriate length-scale are needed to describe the deformation and fracture process in a complex multi-phase material such as Gilsocarbon graphite. The model is informed by experimental measurements of 'true' material properties. In this work, mechanical properties (elastic modulus and fracture strength) of virgin and irradiated Gilsocarbon graphite are obtained using a micro-cantilever testing technique. By testing micrometre length-scale specimens, this technique enables material properties of specific features of the microstructure to be obtained via minimisation of the influence of porosity and defects on the measurement results. This is essential for multi-phase materials that exhibit heterogeneities and porosities at multiple length-scales, such as nuclear graphite [9] and cement paste [22], [23], [24], [25]. These measurements provide the necessary input data at the micro-length-scale. In addition, a microstructural model representative of the Gilsocarbon graphite and the changes affecting it over time has been invoked. Therefore, porosity is explicitly included in the microstructural model. This procedure avoids the need for fitting parameters, so the simulation results are fully predictive and dependent on a good microstructural model. This makes data collection and property prediction cheap and efficient. Two different approaches, with varying levels of detail, have been presented: (1) a fully microstructural approach, which has been used to simulate uniaxial tension experiments on the millimetre length-scale; and (2) a statistical microstructure-informed approach, which has been used to simulate three-point bending experiments at the centimetre length-scale, with size corresponding to experiments. Simulation results have been compared to experimental data. Uniaxial tension simulations have shown excellent agreement between simulated elastic moduli and those measured for various in-service conditions. In addition, simulations have shown a shift between relatively brittle to more quasi-brittle behaviour with increasing irradiation and mass loss, signified by an increased contribution of the post-peak work of fracture, accompanied by widening of the fracture process zone. The crack propagation mode changes with increasing irradiation due to strengthening of the filler particles. While virgin condition cracks do penetrate through the filler particles, following irradiation this is not the case. For three-point bending simulations, a simplified statistical microscale approach has been adopted. While this does not explicitly use the material microstructure as input, it is informed by smaller-scale simulations. In a statistical way, this makes the proposed approach significantly less computationally expensive and, therefore, more suitable for larger specimens. Simulation results have shown good agreement with experimental data in terms of flexural strength. Although simplified, this approach is able to reproduce the main behaviours of the more detailed microstructurally-based approach (such as widening of the damage zone with increasing porosity), but with less detail.
Collaborator Contribution Delft: FE modelling
Impact Modelling deformation and fracture of Gilsocarbon graphite subject to service environments By:Savija, B (Savija, Branko)[ 1 ] ; Smith, GE (Smith, Gillian E.)[ 2 ] ; Heard, PJ (Heard, Peter J.)[ 2 ] ; Sarakinou, E (Sarakinou, Eleni)[ 2 ] ; Darnbrough, JE (Darnbrough, James E.)[ 2 ] ; Hallam, KR (Hallam, Keith R.)[ 2 ] ; Schlangen, E (Schlangen, Erik)[ 1 ] ; Flewitt, PEJ (Flewitt, Peter E. J.)[ 2,3 ] JOURNAL OF NUCLEAR MATERIALS Volume: 499 Pages: 18-28 DOI: 10.1016/j.jnucmat.2017.10.076
Start Year 2015
 
Description Multiscale modelling of mechanical properties of quasi-brittle nuclear graphite 
Organisation EDF Energy
Department EDF Energy Nuclear Generation
Country United Kingdom 
Sector Private 
PI Contribution Abstract Commercial graphites are used for a wide range of applications. For example, Gilsocarbon graphite is used within the reactor core of advanced gas-cooled reactors (AGRs, UK) as a moderator. In service, the mechanical properties of the graphite are changed as a result of neutron irradiation induced defects and porosity arising from radiolytic oxidation. In this paper, we discuss measurements undertaken of mechanical properties at the micro-length-scale for virgin and irradiated graphite. These data provide the necessary inputs to an experimentally-informed model that predicts the deformation and fracture properties of Gilsocarbon graphite at the centimetre length-scale, which is commensurate with laboratory test specimen data. The model predictions provide an improved understanding of how the mechanical properties and fracture characteristics of this type of graphite change as a result of exposure to the reactor service environment. Concluding Comments In Section 5, we have described and discussed results of a multi-scale model used for predicting changes in elastic properties of Gilsocarbon graphite due to service exposure to combined neutron irradiation and radiolytic oxidation. The model is founded on two underlying assumptions: (1) a good description of the material microstructure is necessary; and (2) material properties measured at the appropriate length-scale are needed to describe the deformation and fracture process in a complex multi-phase material such as Gilsocarbon graphite. The model is informed by experimental measurements of 'true' material properties. In this work, mechanical properties (elastic modulus and fracture strength) of virgin and irradiated Gilsocarbon graphite are obtained using a micro-cantilever testing technique. By testing micrometre length-scale specimens, this technique enables material properties of specific features of the microstructure to be obtained via minimisation of the influence of porosity and defects on the measurement results. This is essential for multi-phase materials that exhibit heterogeneities and porosities at multiple length-scales, such as nuclear graphite [9] and cement paste [22], [23], [24], [25]. These measurements provide the necessary input data at the micro-length-scale. In addition, a microstructural model representative of the Gilsocarbon graphite and the changes affecting it over time has been invoked. Therefore, porosity is explicitly included in the microstructural model. This procedure avoids the need for fitting parameters, so the simulation results are fully predictive and dependent on a good microstructural model. This makes data collection and property prediction cheap and efficient. Two different approaches, with varying levels of detail, have been presented: (1) a fully microstructural approach, which has been used to simulate uniaxial tension experiments on the millimetre length-scale; and (2) a statistical microstructure-informed approach, which has been used to simulate three-point bending experiments at the centimetre length-scale, with size corresponding to experiments. Simulation results have been compared to experimental data. Uniaxial tension simulations have shown excellent agreement between simulated elastic moduli and those measured for various in-service conditions. In addition, simulations have shown a shift between relatively brittle to more quasi-brittle behaviour with increasing irradiation and mass loss, signified by an increased contribution of the post-peak work of fracture, accompanied by widening of the fracture process zone. The crack propagation mode changes with increasing irradiation due to strengthening of the filler particles. While virgin condition cracks do penetrate through the filler particles, following irradiation this is not the case. For three-point bending simulations, a simplified statistical microscale approach has been adopted. While this does not explicitly use the material microstructure as input, it is informed by smaller-scale simulations. In a statistical way, this makes the proposed approach significantly less computationally expensive and, therefore, more suitable for larger specimens. Simulation results have shown good agreement with experimental data in terms of flexural strength. Although simplified, this approach is able to reproduce the main behaviours of the more detailed microstructurally-based approach (such as widening of the damage zone with increasing porosity), but with less detail.
Collaborator Contribution Delft: FE modelling
Impact Modelling deformation and fracture of Gilsocarbon graphite subject to service environments By:Savija, B (Savija, Branko)[ 1 ] ; Smith, GE (Smith, Gillian E.)[ 2 ] ; Heard, PJ (Heard, Peter J.)[ 2 ] ; Sarakinou, E (Sarakinou, Eleni)[ 2 ] ; Darnbrough, JE (Darnbrough, James E.)[ 2 ] ; Hallam, KR (Hallam, Keith R.)[ 2 ] ; Schlangen, E (Schlangen, Erik)[ 1 ] ; Flewitt, PEJ (Flewitt, Peter E. J.)[ 2,3 ] JOURNAL OF NUCLEAR MATERIALS Volume: 499 Pages: 18-28 DOI: 10.1016/j.jnucmat.2017.10.076
Start Year 2015
 
Description Graphite Core Committee (EDF Energy, UK) 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact Specialist expert group.
Year(s) Of Engagement Activity 2015,2016,2017