Dislocation-Microstructure Interaction at a Crack Tip - In Search of a Driving Force for Short Crack Growth

Lead Research Organisation: University of Southampton
Department Name: Faculty of Engineering & the Environment

Abstract

Abstracts are not currently available in GtR for all funded research. This is normally because the abstract was not required at the time of proposal submission, but may be because it included sensitive information such as personal details.

Publications

10 25 50

 
Description Early stage fatigue crack growth in aeroengine turbine disc and blade materials is very hard to predict. We have imaged the complex crack paths being taken - these are affected by crystal orientations (how the atoms are lined up) as well as the temperature and environment. Understanding these complex crack paths by imaging of the local strain accumulation across grain and twin boundaries is feeding into modelling work at other Universities. We used scanning electron microscopy-digital image correlation (SEM-DIC) to measure these local strains and X-ray tomography to visualise the 3D structure of very small fatigue cracks in polycrystalline, directionally solidified and single crystal alloys
Exploitation Route The understanding of the factors controlling early stage crack growth can be used by aeroengine and power generation turbine manufacturers to extend the safe operation of these turbines, our experimental results have fed directly into the modelling work of our partners
Sectors Aerospace, Defence and Marine,Energy,Manufacturing, including Industrial Biotechology

 
Description The SEM based DIC work has been developed with MatchID (a DIC software company) They are now opening a UK branch in Chilworth (Southampton Science Park)
First Year Of Impact 2021
Sector Aerospace, Defence and Marine
Impact Types Economic

 
Description Fundamental investigation of crack initation and propagation prcesses in DS turbine blade materials at intermediate temperatures
Amount £60,000 (GBP)
Organisation Chinese Scholarship Council 
Sector Charity/Non Profit
Country China
Start 10/2019 
End 09/2023
 
Description Oxidation fatigue propagation processes at intermediate temperatures in single crystal turbine blades
Amount £144,862 (GBP)
Organisation Rolls Royce Group Plc 
Sector Private
Country United Kingdom
Start 10/2021 
End 09/2025
 
Description RR PhD Co-sponsorship
Amount £62,808 (GBP)
Organisation Rolls Royce Group Plc 
Sector Private
Country United Kingdom
Start 10/2022 
End 09/2026
 
Description Schlumberger Faculty for the Future
Amount $50,000 (USD)
Organisation Schlumberger Limited 
Sector Private
Country United States
Start 09/2014 
End 09/2017
 
Description Alstom power 
Organisation Alstom
Department Alstom UK
Country United Kingdom 
Sector Private 
PI Contribution Experimental and computational study of fatigue-oxidation damage and crack growth in single crystal and directionally solidified turbine blade superalloys for gas turbines in power generation applications.
Collaborator Contribution Supply of materials and technical advice; attendance at project review meetings.
Impact Conference and journal publications
Start Year 2013
 
Description NASA 
Organisation National Aeronautics and Space Administration (NASA)
Country United States 
Sector Public 
PI Contribution Experimental and computational study of critical fatigue-oxidation damage processes of NASA superalloy LSHR for application in gas turbines.
Collaborator Contribution Supply of materials and technical advice.
Impact Journal and conference publications.
Start Year 2010
 
Description Rolls Royce 
Organisation Rolls Royce Group Plc
Country United Kingdom 
Sector Private 
PI Contribution We are providing information on crack growth behaviour on alloys of interest to Rolls Royce, this has recently extended to looking at effects of shot peening on fatigue life predictions as well as crack growth behaviour in different alloys at high and low temperature. They are also now sponsoring a new PhD project (ICASE) Started October 2021
Collaborator Contribution Rolls Royce have provided alloys for us to test and attend technical review meetings to discuss our results, they have also now awarded us an ICASE to studt turbine blade failure problems (2021-2025)
Impact joint publications, contribution to technical reviews, service failure investigations and advice
Start Year 2014
 
Description Swansea 
Organisation University of Rwanda
Country Rwanda 
Sector Academic/University 
PI Contribution We are working on fatigue testing at high temperatures - we provide crack propagation results
Collaborator Contribution Swansea have great expertise on strain controlled testing, something we cannot contribute
Impact joint publications are planned
Start Year 2014
 
Description Warwick 
Organisation University of Warwick
Department Department of Physics
Country United Kingdom 
Sector Academic/University 
PI Contribution Collaboration on an EPSRC programme that has now finished, but we have tested samples from other programmes that are of mutual interest that led to joint publications and Warwick allowed us access to advanced characterisation facilities and input from their staff
Collaborator Contribution Collaboration on an EPSRC programme that has now finished, but we have tested samples from other programmes that are of mutual interest that led to joint publications and Warwick allowed us access to advanced characterisation facilities and input from their staff
Impact Joint publications listed
Start Year 2015
 
Description dstl 
Organisation Defence Science & Technology Laboratory (DSTL)
Country United Kingdom 
Sector Public 
PI Contribution Provide guidance for life assessment of gas turbines
Collaborator Contribution Providing technical advice and attending project review meetings.
Impact Journal and conference publications
Start Year 2013
 
Description Science and Engineering Day, UOS 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Public/other audiences
Results and Impact We ran a stand at our University's award winning Science and Engineering Day on 22nd March 2014, a large number of people from the local region attended. We ran it again in March 2015

increased visibility of materials science applied to turbine systems for the general public
Year(s) Of Engagement Activity 2014,2015