Smart peripheral stents for the lower extremity: design, manufacturing, and evaluation

Lead Research Organisation: University of Birmingham
Department Name: Metallurgy and Materials

Abstract

Abstracts are not currently available in GtR for all funded research. This is normally because the abstract was not required at the time of proposal submission, but may be because it included sensitive information such as personal details.
 
Description We have shown the feasibility of 3D printing customised stents that achieve the required performance for nitinol through the optimisation of 3D printing parameters, alloy chemistry, and post-processing. The results could also be utilised to create preforms for stents that can then finished to reduce the processing time required to manufacture the stents. In theory, over 100 stents can be 3D printed in 1 hour. Laser micromachining, the current fabrication method for stents, produces significant waste, and is an energy intensive process.
Exploitation Route Johnson Matthey, one of the partners in this programme, have connected us to various material suppliers in their organisation (Johnson Matthey medical) to assess the potential for commercialisation. A patent application is currently being drafted.
Sectors Healthcare

URL https://3dprint.com/268395/collaborative-research-to-develop-custom-3d-printed-nitinol-stents-for-children/
 
Description The work has been filed under a patent 16th September 2021 under the number WO2021/181116 We are investigating still the potential for commercialisation potential.
First Year Of Impact 2020
Sector Healthcare,Manufacturing, including Industrial Biotechology
Impact Types Economic

 
Description Centre for Doctoral Training in Topological Design
Amount £5,000,000 (GBP)
Funding ID EP/S02297X/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 09/2019 
End 08/2024
 
Description Collaboration with Johnson-Matthey plc 
Organisation Johnson Matthey
Country United Kingdom 
Sector Private 
PI Contribution Johnson-Matthey agreed to patent some of the findings of this project, in return for a royalty agreement with the University of Birmingham. The scope of the patent is entirely based on the work performed in this project, and will support the development of a specific product for Johnson-Matthey.
Collaborator Contribution The idea was suggested to the research team by Johnson-Matthey, and the research team performed all the underlying scientific work to prove the scientific worthiness of the idea.
Impact The patent application will be filed in March 2020.
Start Year 2017
 
Description Collaboration with Trinity College Dublin on 3D Printing of Paediatric Stents 
Organisation Trinity College
Country Canada 
Sector Academic/University 
PI Contribution Due to our current involvement in the EPSRC funded programme on 3D printing of smart stents for lower extremity (total value £1M), we support the project by Prof. Triona Lally using our expertise on stents 3D printing due to the significant overlap with your proposed investigation. We supply the following in-kind support to this project: • Use of SLM equipment (approximate costs based on commercial rates): £10,000 • Powder: £2,000 • Attendance of 1 review meeting in Dublin: £250 • Powder characterisation (based on commercial rates): £500
Collaborator Contribution Prof. Lally's team provide us with new applications for 3D printing of commercial stents.
Impact None
Start Year 2019
 
Description Interview for 3D Printing Industry website 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact I was interviewed by the 3D printing Industry website as one of the leading experts on additive manufacturing on my current research, and the future direction of research in this field.
Year(s) Of Engagement Activity 2019
URL https://3dprintingindustry.com/news/leading-additive-manufacturing-academics-give-insights-into-2019...