Frictional flow patterns shaped by viscous and capillary forces (FriicFlow)

Lead Research Organisation: Swansea University
Department Name: College of Engineering

Abstract

Flow and mixing of fluids and granular materials occur in a wide range of processes. In nature, methane venting from ocean sediments represents a significant source of greenhouse gas, and the emission rate is intimately linked with complex interactions between the sediment and the rising methane gas in the form of bubbles or channels. Another example is the migration of gas through volcanic magma - a mixture of solid crystals and liquid melt - where the specifics of the complex flow patterning of the gas transport is thought to influence volcanic eruption behaviour. In the engineering sector, handling of granular suspensions and deformable porous materials are key in a wide range of industries from oil and gas, to food processing and pharmaceuticals. Despite the abundance and importance of such processes, fundamental knowledge of the physics that control them is lacking in many areas. These systems are inherently difficult to predict and control because of the very complex interactions taking place between the granular materials, liquids and gases during flow.

The main aim of the project is to uncover the physics of two unknown mechanisms, namely the role of fluid viscosity and grain-fluid interactions in controlling the flow behaviour of frictional fluids and deformable materials. Using both experiments and computer simulations, we will explore the full range of viscosity ratio; high viscosity fluids injected into low viscosity host fluids and vice versa, where the host fluid contains granular materials of a range of concentrations, shapes and sizes. Where the two fluids meet, the meniscus will push or pull on the grains depending on the wetting properties, e.g. whether the grains are hydrophilic ("water-loving") or hydrophobic ("water-hating"). Through finely controlled experiments matched with theory and simulations we will reveal the effect of wetting on the flow behaviour. The new insight will be incorporated into models that will allow a much more accurate prediction of frictional flow behaviour, and ultimately to improving forecasting of natural events such as volcanic eruptions, and to optimize industrial processing of granular suspensions and deformable materials.

Planned Impact

Our goal is to uncover the physics that controls mixing and flow of fluids and granular materials. Such multiphase flows are important in a range of industries that handle granular suspensions, pastes and particulates. However, the complex flow interactions are in many cases poorly understood, leading to inefficiencies and low predictability. Our results will contribute to a solid scientific foundation for applied R&D in geotechnical and process engineering which will help practitioners innovate and optimise new technologies in the future. The project is "blue sky", targeting the basic physics of the subject matter, and the industrial and economic impact of our work is therefore projected to occur in the mid- to long term.

The focus of our impact strategy in the short term will be on achieving societal impact through outreach and engagement with people outside science. Outreach and engagement is critical to building trust between scientists and the public, and to nurture confidence in unbiased, factual science. It is a worrying trend that people's mistrust in science is increasing, despite science becoming ever more intertwined with the big political issues of the day. The outreach component is centred around The Swansea Science Festival, and the Oriel Science Gallery. Both the festival and the gallery attract thousands of visitors every year, from a broad demographic representing a cross-section of society in and around the Swansea area in South Wales. Audience surveys confirm the impact of the events, with e.g. 96% of adult visitor at the Swansea Science Festival rating it 4 or 5 out of 5, and 92% of under 16s choosing a "happy face" to describe the festival. Similarly, 95% of visitors to Oriel Science's "pop-up gallery" felt that they had learnt more about science from the exhibition. Both the festival, through its Family Weekend, and Oriel Science seeks to inspire young people in particular, thereby stoking interest and curiosity about science from an early age. 74% of under 16 visitors to the Swansea Science Festival said they would like to study a STEM subject. A dedicated website will mirror the content of the exhibitions and allow us to reach an audience beyond the South Wales region. We will further make use of opportunities to submit results of general interest to established outreach channels (e.g. FYFD, EPSRC Science Photo competition etc.), and post on social media such as YouTube and Twitter.

The training and professional development of the early career postdocs are a major contribution to the STEM economy. The technical and soft skills that they will acquire are highly sought after in both industry and academia. We further aim to include undergraduate students in the project by means of their final year research project. We believe this a win-win strategy: the project gains by more "hands on deck" and a lively group, and the students benefit by having the extra motivation of working towards a larger goal as a team. Some of the projects will be dove-tailed with the outreach activities, providing the extra inspiration of potentially having your work contributing to a public showcase event. Swansea University will provide match funding for the consumable required for these projects, as well as a limited number of paid summer internships contributing to the running of the Oriel Science showcase. We believe participation in these activities will provide invaluable experience and inspiration to the students involved.
 
Description We have developed new experimental and computational tools that we are using to reveal the complex flow behaviour of frictional granular suspensions. We have discovered a rich set of new flow behaviours and pattern formation in multiphase frictional fluid dynamics.
Viscous pressure gradients can make the flow stable or unstable depending on whether the injected fluid is more or less viscous than the defending fluid. We have for the first time revealed the effect of viscous forces on frictional fluid flow patterns across a wide range of injection scenarios.
We have discovered a new family of flow patterns occurring in shear-thickening fluids: fluids that can go from liquid-like behaviour to solid behaviour in response to external stresses. The change in behaviour is caused by friction being turned on and off between the grains in the suspensions, and we found signature flow patterns including "viscous fingers" and fractures associated with the complex frictional behaviour.
Another result relates to the fluid-driven transport of granular material, where fluid drag carries grains through confined spaces. We discovered new flow patterns and fluid dynamics in fluid-driven grain flow in channels and silos.
We have developed a suite of novel simulation tools that are capable of reproducing some of the complex dynamics that we see in the experiments. One of our models use a continuum approach based on the phase-field method. Another tool we are developing is a frictional finger "pattern simulator". The models are currently being benchmarked against experimental results.
Exploitation Route The basic science outcomes of the project contribute to new understanding of the role of friction, capillary and viscous forces in systems that feature fluid-driven flows of granular material. In the long term, the new knowledge will contribute to optimisation of the processing of granular materials, and better predictive models for natural flows including landslides, magma flows and sedimentary processes.
Sectors Aerospace, Defence and Marine,Agriculture, Food and Drink,Chemicals,Construction,Education,Energy,Environment,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology

URL https://complexflowlab.com/
 
Description FriicFlow has a an ongoing outreach project that we call "The Shape of Flow". The team has produced a wide range of interactive exhibits and online content that has been showcased in various events in and around Swansea. Our stand at the Super Science Swansea event at the National Waterfront Museum featured a range of activities and demonstrations aimed at kids/families, including granular segregation patterns in rotating drums, a hydrophobic sand pit, flying chains, and shear-thickening fluids. For the online version of the Swansea Science Fastival, we produced a video for the family zone with DIY kitchen science. Our image "When a fluid acts like a solid" won the Research as Art competition (Innovation category) hosted by Swansea University, and we had another image published in Physics Today on the "Back Scatter" page. We are also working to increase the economic/industrial impact of our research through active engagement with a number of UK wide research networks, and through our collaboration with the engineering company Rockfield (www.rockfieldglobal.com). We are pleased to have two representatives from Rockfield as members of our industrial advisory board.
First Year Of Impact 2020
Sector Education,Energy,Environment
Impact Types Cultural,Societal,Economic

 
Description Discipline Hopping for Discovery Science
Amount £100,810 (GBP)
Funding ID NE/X018288/1 
Organisation Natural Environment Research Council 
Sector Public
Country United Kingdom
Start 09/2022 
End 03/2023
 
Description Frictional fluid dynamics of granular flows; uniting experiments, simulation and theory
Amount £331,464 (GBP)
Funding ID EP/X028771/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 03/2023 
End 03/2026
 
Description UCL - Dr Hewitt 
Organisation University College London
Country United Kingdom 
Sector Academic/University 
PI Contribution Development of experimental setups and detailed data sets of granular flow
Collaborator Contribution Development of numerical simulations and theoretical models for granular flow
Impact Outcomes pending
Start Year 2021
 
Description University of Bristol - Dr Hennessy 
Organisation University of Bristol
Country United Kingdom 
Sector Academic/University 
PI Contribution Experimental setup development and detailed experimental data on granular flow
Collaborator Contribution Development of numerical simulations and theoretical models
Impact Outputs pending
Start Year 2021
 
Description University of Oslo 
Organisation University of Oslo
Department Department of Physics
Country Norway 
Sector Academic/University 
PI Contribution Project ideas, experimental results on pattern formation in frictional fluids. Hosting of guest researcher for 6 months.
Collaborator Contribution Experimental and theoretical results
Impact Published papers. Presentations at international conferences. New experimental methodologies. New numerical simulation programs. Joint PhD project (Jon Eriksen) Joint Postdoc project (Dr Guillaume Dumazer) Joint Postdoc project (Dr Benjy Marks)
Start Year 2011
 
Description Impact Project News letter 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Public/other audiences
Results and Impact A news letter article entitled "RESEARCHERS CAPTURE FOOTAGE OF FLUID BEHAVING LIKE A SOLID" was written for the Swansea University Impact Project website. The news story followed the publication of the paper "Flow-to-fracture transition and pattern formation in a discontinuous shear thickening fluid" by Ozturk et al. published in Communications Physics.
Year(s) Of Engagement Activity 2020
URL https://www.swansea.ac.uk/press-office/news-events/news/2020/08/researchers-capture-footage-of-fluid...
 
Description Media coverage 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Public/other audiences
Results and Impact A press release was prepared following the publication of the paper "Flow-to-fracture transition and pattern formation in a discontinuous shear thickening fluid" by Ozturk at al., Commun. Phys 3, 119 (2020). The press release resulted in coverage in several popular science outlets including Phys.org, Scitech daily and others.
Year(s) Of Engagement Activity 2020
URL https://scitechdaily.com/researchers-capture-incredible-footage-of-fluid-fracturing-like-a-solid-und...
 
Description Oriel Science VIP meetings with members of Welsh government 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Policymakers/politicians
Results and Impact Presetation of research to Welsh Government representatives. Discussion of future research directions and priority areas.
Year(s) Of Engagement Activity 2023
 
Description Research as Art 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact The Research as Art is an annual competition hosted by Swansea University. FriicFlow participated with a submission entitled "Fluids can act in curious ways" featuring images and a narrative based on the research published in the paper "Flow-to-fracture transition and pattern formation in a discontinuous shear thickening fluid", D. Ozturk, M. L. Morgan and B. Sandnes, Commun. Phys. 3, 119 (2020).
Year(s) Of Engagement Activity 2020
URL https://www.swansea.ac.uk/research-as-art/
 
Description Science of Sand 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Public/other audiences
Results and Impact An activity workshop and presentation to kids (and adults) at the Oriel Sicence gallery in Swansea city centre during school half term. Dr Miles Morgan from the Complex Flow Lab showed demonstrations of the complex behaviour of granular materials, and the audience was able to participate in some pre-prepared activities.
Year(s) Of Engagement Activity 2022
 
Description Super Science Swansea 2020 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Public/other audiences
Results and Impact The Super Science Swansea event took place Sunday 8th March at the National Waterfront Museum. The FriicFlow project contributed with a series of interactive exhibits under the header "Solid liquids and liquid solids", showcasing various demonstrations of granular flow and liquids that shear-thicken into solids. The activities/demonstrations prepared by the FriicFlow team included:
- Rotating drum with granular segregation pattern
- Various hour glasses, including "ticking" hour glass, and granular segregation giant hour glass
- Flying chain demonstration
- Shear thickening cornstarch samples in suitable containers
- Hydrophobic sandpit
The activities were very popular with kids and families and the team had a lot of fun demonstrating and explaining the weird behaviour of granular materials and complex fluids. Alltogether 3,200 people visited the event.
Year(s) Of Engagement Activity 2020
URL http://orielscience.co.uk/super-science-swansea-2020/
 
Description Swansea Science Festival 2020 (online) 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Public/other audiences
Results and Impact The Swansea Science Festival is an annual event which because of Covid was held entirely online in 2020. The FriicFlow team contributed a pre-produced instructional video of DYI science to do at home in the kitchen to keep the kids entertained and learning during lockdown. The video entitled "When a liquid acts like a solid" featured Dr. Deren Ozturk and Alex Bulpitt demonstrating cornstarch shear thickening behaviour.
Year(s) Of Engagement Activity 2020
URL https://www.swansea.ac.uk/research/in-the-community/swansea-science-festival/