Productive Use of DC Solar Power in Africa to Improve the Quality of Rural Life

Lead Research Organisation: Loughborough University
Department Name: Wolfson Sch of Mech, Elec & Manufac Eng

Abstract

Experience shows Africans in rural settings value outcomes (e.g., light, TV, refrigeration, productive use of power, water pumping and irrigation, agri-processing) & not simply access to electricity. Because of the high rates of poverty in rural Africa and the cultural inhibition to saving, access to energy is of no value unless appliances and equipment are included in a PAYG or leasing plan. This project provides the R&D to create a complete range of high-efficiency, appliances (generally DC), and equipment that match these PAYG controlled Solar/battery Power Systems (SPS).
The concept is design to create jobs, improve incomes, and expand the local economy. This will focus on the productive use of power that increases the productivity and value add for rural smallholders and micro-enterprises. An innovative business concept of leasing (with no deposit) Businesses-in-a-BoxTM (BinaB) has been developed. Each BinaB will comprise of 3 aspects:
Physical hardware comprising high-efficiency DC end-use equipment coupled to a modular and upgradeable PAYG solar power system sized to meet the required duty cycle and sharing commonality of parts.
A business model demonstrating economic viability both for African business and the Distributed Energy Services Company (Africa Power and SAfP) (DESCO) leasing the systems
Support services including as appropriate: training, business expertise (e.g. agronomist for drip feed irrigation), access to relevant business inputs, complete on-going maintenance, and refurbishment.
The plan is to source, adapt and/or develop equipment that meets the specification and test for viability. Prototypes will be deployed to Tanzania to test the business model and develop the required service packages in conjunction with relevant business partners. This will involve running equipment tests and economic models in multiple iterations of size and ways of use, product improvements, with the expectation that we will produce working PROTOTYPES for 4-6 businesses systems, with full business model evaluations for both customers and the DESCO. Around 50-100 BETA test units will be manufactured and field trialed and reported with sufficiently innovative designs be protected by patents, design rights, copyright, and/or trademarks.
In addition, the range of solar power systems (SPS) will be extended. A unique feature of these series is that systems can be field upgraded by adding multiple PV panels, expanding the size of the box, inserting a larger battery, and approximately every second upgrade adding daughter control boards to handle the increased power draw and currents. This keeps the small systems low cost, whilst having full capability at larger systems with maximum re-use of the smaller systems components. Systems will be designed and tested with 50-100 BETA trial systems for each of the sizes developed. Furthermore, the PAYG system will have new apps and software packages delivered with full specification & user manual documents.
As well as the BinaB systems, upgradable domestic solar home systems, making use of the extended range of SPS, will be developed with lower costs by sourcing efficient, cheap but robust appliances (small fridges, fans, lights, mosquito repellents), low maintenance batteries and denser packaging to reduce shipping costs. Prototypes will be manufactured in different size configurations (100-200) for BETA field trials in Tanzania.
All the above new products will increase the revenue and profitability (and Energy Access in SSA) of the DESCO's in Africa including Africa Power's subsidiary companies including increased sales of its PAYG software and support services. Africa Power (UK) sources all the products for its subsidiaries with appropriate transfer pricing, thus increasing revenue and profits in UK. Cost reductions can be used to increase sales by attracting a poorer demographic or increase profits or a combination thereof.

Planned Impact

The main impacts of this work as they relate to the different beneficiary groups are:
To provide a long term, resilient, sustainable sources of solar electricity to increase affordable energy access.
- Local communities with no access to electricity
- Local communities with limited access to electricity who want to upgrade their
- Local communities with unreliable or sporadic access to electricity and want to increase the reliability to undertake productive activities.
This could enable life style improvements including but not limited to, benefits as cooling, lighting, communications and improving gender equality. This could lead to improved income from mechanisms such as running a small business from home or the use of electric tools in micro enterprises through to increased productivity.

- Off-grid generation owners and operators and community energy service companies: The evolution of the systems to deal with more available distribution allows for less commercial uncertainty and better planning statistics to be made available to aid development and growth opportunities for BinaB and SHS.

- Policymakers and advisors: Councils and Government policy makers will benefit because the ramifications of this work will affect the way that the market and incentive schemes could change in the face of the research and could encourage further or modified development patterns to enhance energy access.

- SMEs and entrepreneurs: The project will support the development of manufacturing and supply chain capabilities in this sector. It will build training capacity with a focus on disadvantaged groups including supporting women to develop business opportunities and generate income.

This research offers the opportunity to revolutionise the development of offgrid energy access in developing countries over the next 10 to 50 years. Following a successful rollout within Tanzania, Zambia and Uganda, the project team would seek to publicise the methodology both nationally and internationally to encourage deployment.

Publications

10 25 50
 
Description One area of the research was a significant report that provides a standardised methodology to assess productive uses of energy (PUE) at an initial overview level. The focus has been on the country of Tanzania, but the methodology is suitable for any location. This report has been produced through an Innovate UK Energy Catalyst 6 grant provided to Africa Power, with Loughborough University as a partner.
Tanzania is an East-African country with a population of around 56 million. 67.2% of the population do not have access to a reliable source of electricity, which is higher in remote rural areas. Africa Power work in Tanzania to provide services and have been providing pay as you go (PAYGo) solar home systems to households for over two years. Africa Power are looking to expand their range of service options, specifically looking at income generating services or products.
The result of this analysis has been to review 14 different productive uses of energy, with 31 different sub-categories. These are assessed for a wide range of factors, including cost of the system, potential income from the system and the potential market size. A multi-factor analysis has been performed to give each of the productive uses a score which is designed to highlight the suitability of developing the PUE into a "Business In a Box" package for deployment in Tanzania.
Assessing a potential productive use is a very complex process with multiple stakeholders and hundreds of factors to include within the decision. The analysis here is not meant as a definitive answer, but as a way to compare and contrast the technical characteristics and economics of the different productive uses.
4 classes of activities have been developed that show significant potential. These are barber shops, cafe/bars, fishing lights, drip irrigation and chilled drinks.
Exploitation Route We have also developed an open access remote monitoring system for solar home systems that will be made available for other parties to make use of. These devices have been installed in solar home systems that are being sold in Zambia. The devices enable sellers and operators to see how the solar home systems are performing and when customers use them and how much power they use. It can also identify if there are issues with the products. In addition, Strathclyde University have two of the remote monitoring devices developed by Loughborough University installed in microgrids in Malawi. Whilst designed for remote monitoring energy systems, the main controller platform of the device can be used for other environmental sensors. For example water quality monitoring or air pollution monitoring.
Sectors Electronics,Energy,Environment

 
Description A significant economic and geographic study for Tanzania for productive uses of energy was developed by our team. Our project partner Africa Power Limited are using the findings from the productive uses of energy feasibility study to focus their activities on certain bankable services such as solar water pumping, chilling cafes and barbers services. Africa Power are now selling their systems to customers in Zambia and Tanzania. We have also developed, with further funding, remote monitoring systems that will be used for the analysis of the performance of solar home systems in Zambia and Tanzania. Data is collated and displayed on an IoT website for analysis and interpretation. These remote monitoring systems are already being deployed in Zambia. In addition, Strathclyde University have also installed two systems as part of their own research project in Malawi.
First Year Of Impact 2020
Sector Electronics,Energy,Manufacturing, including Industrial Biotechology,Retail
Impact Types Societal,Economic

 
Description Enterprise Policy Group
Amount £48,500 (GBP)
Organisation Loughborough University 
Sector Academic/University
Country United Kingdom
Start 07/2022 
End 05/2023
 
Title Remote Monitoring Data 
Description a Microsoft Azure platform that receives data from remote energy monitoring systems, stores the data and presents the location as maps, and data in graphs and tables. This allows for operators to check on how the energy systems are being used and are performing. 
Type Of Technology Webtool/Application 
Year Produced 2022 
Impact The impact is a powerful graphical user interface with near real time data presentation. It allows operators to track use and shows how the systems are performing. 
 
Title Remote monitoring device 
Description A remote monitoring device has been developed for use in off-grid energy systems. It measures current and voltage, batter state of charge, solar energy input and temperature. It allows for data to be generated from system inputs and outputs to be transmitted to an online IoT database/ website for analysis. This allows for operators to see how their products are working, when they are being used and also to identify the performance of the energy system. Furthermore, the remote monitoring device core platform can be used for investigating other environmental variables with appropriate sensors. For example water or air quality monitoring. 
Type Of Technology Physical Model/Kit 
Year Produced 2021 
Impact The device has been developed to TRL6-7 so we are looking for commercialisation opportunities. Further funding has been secured to develop 40 remote monitoring devices which have been deployed in Zambia. In addition, Strathclyde University have taken two remote monitoring devices and installed them in Malawi. The learning from the field installations is being used for further development and making the business case. 
 
Description Workshop on Productive Uses of Energy 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact A one day workshop was developed to introduce graduate students to concepts and case studies on productive uses of energy. Discussions took place in groups around types of PUE, the value chain, resources, system design, finance and project management.
This was based on case studies 4 countries, Peru, Tanzania, Philippines and Senegal.
Based on real examples it sparked in depth discussions and debate about how to deliver sustainable business solutions in practice
Year(s) Of Engagement Activity 2021,2022,2023