Made Smarter Innovation - People-Led Digitalisation

Lead Research Organisation: University of Bath
Department Name: Mechanical Engineering

Abstract

Imagine you are responsible for the digitisation journey of your company's manufacturing. You know by embedding digitisation throughout the whole manufacturing value chain will bring success. However, your manufacturing portfolio is diverse e.g. high volume fast moving white goods, novel pharmaceutical biological drugs, automotive components, chemical synthesis and aircraft avionics. You also design, manufacture and operate nuclear facilities. Each of the sectors claim they are unique; however, your experience evidences the underlying challenges are common - although often articulated in different ways!

You have learnt lessons from the 1980's where companies adopted automation because 'it was the new shiny technology" but productivity savings were not always realised, and the Made Smarter Review evidenced that in 2017 productivity challenges, still remain - even though the technology is available. You know that people are the critical element. You have seen manufacturing systems fail to deliver because of employee pushback, lack of engagement/skills/leadership as well as poor change management (Made Smarter Review 2017, Vander Luis Da Silva, et al. 2020). You recognise to create value in manufacturing through digitalisation needs investment in people. It is your view that the right combination of current technology, data and people can deliver SMART manufacturing today i.e. if we have the right people, we can be responsive, reactive, make smart decisions to maximise manufacturing value using live data and information. However, to achieve digitally engaged people, especially in manufacturing you believe there needs to be a process for manufacturing companies to follow, regardless of sector and size.

The vision of this centre is to enable 'UK Manufacturing to improve their productivity year on year by investing in their biggest assets - people"". This investment will lead to the uptake of digitalisation.

As part of our ambitious centre, Theme 4 - "Societal and cultural change: managing the disruptive impact of digital technologies." i.e. achieving digitally engaged people is core and will account for up-to 65% of our activities. Around 56% of UK manufacturing (Q2, 2019) are SMEs which are critical to UK Manufacturing. To meet our goal of digitally engaged people our research will engage the whole manufacturing value chain through Theme 3 - "connected and versatile supply chain" our second core theme

However, we recognise investing in people will 'touch' all of the themes and our networking activities will be crucial in leveraging value from the Made Smarter investments.

In summary, our hypothesis is that regardless of manufacturing sector and company size a common process leading to digitally engaged people is achievable in practice i.e. in industry. Impacts from embedding our research into aerospace manufacturing demonstrated the data/information engineers believed they needed, was not the data/information they used to make decisions. We were able to increase their productivity by 47% through a combination of manufacturing digitalisation and human factors. This was achieved through a step-by-step process, using data analytics, human factors and observing people in action. Our centre will build on this expertise and create a generic process for use across UK manufacturing - leading to increased productivity.
 
Description ARC tooling (previously scorpion) - review of their manufacturing facility to assist with value model 
Organisation Scorpion Tooling
Country United Kingdom 
Sector Private 
PI Contribution We have been mapping their current system and in particular undertaking a value analysis of the product(s) they wish to increase production on. In parallel as part of the work 39 undergraduate students created conceptual value models of the facility.
Collaborator Contribution Multiple days of time on site with three of the research team as well as behind the scenes data gathering
Impact creation of an initial value model to assist with investment decisions
Start Year 2021
 
Description Boeing - Industry Partner 
Organisation Boeing
Country United States 
Sector Private 
PI Contribution Attending meetings; University of Bath Visiting Professorship
Collaborator Contribution Key Strategic Partner Attended meetings
Impact No outputs to date
Start Year 2021
 
Description Domino UK Limited - Industry Partner 
Organisation Domino Printing UK
Country United Kingdom 
Sector Private 
PI Contribution Attending meetings and events
Collaborator Contribution Attending meetings, workshop and event; participated in data gathering exercise
Impact No specific outputs as yet
Start Year 2022
 
Description Environment Agency - Industrial Partner 
Organisation Environment Agency
Country United Kingdom 
Sector Public 
PI Contribution Attending meetings
Collaborator Contribution Key Strategic Partner attending meetings, workshops and events
Impact no outputs to date
Start Year 2021
 
Description HSE - Industry Partner 
Organisation Health Services Executive
Country Ireland 
Sector Public 
PI Contribution Meetings, presentation at conference
Collaborator Contribution Key Strategic Partner; meetings, events; Facilitated industry workshop;
Impact No outputs to date
Start Year 2021
 
Description Laing O'Rourke - Industry Partner 
Organisation Laing O'Rourke
Country United Kingdom 
Sector Private 
PI Contribution Attended meetings
Collaborator Contribution Key Strategic Partner; Advisory Board member; attended meetings, workshops and industry events; participated in data gathering exercise
Impact No outputs to date
Start Year 2021
 
Description Logidot - Industry Partner 
Organisation Sonodot Ltd.
Country United Kingdom 
Sector Private 
PI Contribution Meetings
Collaborator Contribution Key Strategic Partner; attending meetings; industry events
Impact No outputs to date
Start Year 2021
 
Description Magnox - Industry Partner 
Organisation British Nuclear Fuels Limited (BNFL)
Department Magnox
Country United Kingdom 
Sector Public 
PI Contribution Attending meetings
Collaborator Contribution Attending meetings and workshop events; participated in data gathering exercise
Impact no outputs as yet
Start Year 2023
 
Description MicrofluidX - Industry Partner 
Organisation MicrofluidX
Country United Kingdom 
Sector Private 
PI Contribution Meetings
Collaborator Contribution Key Strategic Partner; Advisory Board member; attending meetings and industry events. participated in data gathering exercise
Impact no outputs to date
Start Year 2021
 
Description Nuclear Decommissioning Authority 
Organisation Nuclear Decommissioning Authority NDA
Country United Kingdom 
Sector Public 
PI Contribution Attending meetings, presentation at conferences and workshops
Collaborator Contribution Attending meetings, workshops and events; participated in data gathering exercise
Impact no outputs as yet
Start Year 2022
 
Description Rolls-Royce - Industry Partner 
Organisation Rolls Royce Group Plc
Country United Kingdom 
Sector Private 
PI Contribution Attending meetings
Collaborator Contribution Key Strategic Partner; attending meetings and industry events
Impact No outputs to date
Start Year 2021
 
Description The MTC - Industry Partner 
Organisation Manufacturing Technology Centre (MTC)
Country United Kingdom 
Sector Private 
PI Contribution Attending meetings
Collaborator Contribution Key Strategic Partner; Advisory Board Member; attending meetings, workshops and industry events; participated in data gathering exercise
Impact No outputs to date
Start Year 2021
 
Description WSP - Industrial Partner 
Organisation WSP Group plc
Department WSP UK Ltd
Country United Kingdom 
Sector Private 
PI Contribution Attended meetings
Collaborator Contribution Attending meetings, events; Industry Chair of the Advisory Committee
Impact No outputs to date
Start Year 2021
 
Description AI, Robotics and Cognitive Technologies industry event 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact Industry engagement event
Year(s) Of Engagement Activity 2022
 
Description Domino Printing ThinkJet talk on Machine Learning applications in Engineering 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Industry/Business
Results and Impact Invited to deliver a presentation and discussion session on machine learning applications in engineering. The audience were invited from across the company R&D and manufacturing departments. Led to further collaborations on PhD projects.
Year(s) Of Engagement Activity 2022
 
Description Invited research presentation for NUAA China 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact invited presentation to Digital Manufacturing group at NUAA China.
Year(s) Of Engagement Activity 2021
 
Description Invited speaker to IMechE webinar on Engineering and Human Factors: Improving Reliability, Productivity and Safety 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact Delivered a keynote on Towards Data-Driven Models of Human Behaviour in Collaborative Robotics to industry practitioners.
Year(s) Of Engagement Activity 2021
URL https://events.imeche.org/ViewEvent?code=SEM7332
 
Description Society of Design and Process Science, Towards a supra-disciplinary design and process science, Workshop Session: Intellectualized Cyber-physical Systems 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact Invited expert panel to discuss challenges for Intellectualized cyber-physical systems. A position paper is being prepared with international panel experts to discuss challenges and perspectives.
Year(s) Of Engagement Activity 2023
URL https://sdpsnet.org/sdps-2023/ws5.html