Development of Graphene/ceramic composites with damage self-monitoring capabilities

Lead Research Organisation: Cardiff University
Department Name: Sch of Engineering

Abstract

Smart composite materials have become essential in 21st century lifestyle. These are found in phone batteries, diabetes sensors, thermo-jackets or aircraft blades. Composite materials combine structural and functional capabilities and the recent integration of graphene into ceramic and polymeric matrices could open new opportunities on the design novel composites. However, to materialize this goal we need to be able to design and build structures to take full advantage of graphene's (monoatomic layer of carbon) unique properties, such as it being the material of highest electrical conductivity or electron mobility. In this project a bottom up strategy to design new graphene/ceramic composite materials will be used, taking inspiration from biomaterials hierarchical structures. We will explore graphene oxide (chemically exfoliated graphite) suspensions processing in order to build 3D graphene networks which in turn will serve as scaffolds to host ceramic and ceramic based materials, taking advantage of novel technical ceramic manufacturing routes such as freeze casting or 3D printing to fabricate multi-materials and build devices. The challenge is to design, build up, and evaluate a new composite with damage sensing capabilities. The goal "a novel composite with damage self-monitoring capabilities" would for instance save unexpected break-up stop costs in a broad range of applications from energy to transportation.

In this project a wide variety of skills and techniques will be developed and used. The first stage of the project will deal with characterization and processing of materials and different techniques such as particle size distribution, zeta potential, XRD, SEM, TEM among others will be used. Skills in wet processing of graphene and ceramics together with their shaping by 3D printing and/or freeze casting will also be acquired and thus fundamental learning in rheology will be developed. Finally the achievement of the new composite will also demand training in mechanical and electrical characterization.

The project will establish external collaborations with the Centre of Advanced Structural Ceramics at Imperial College London, Queen Mary University London and collaborations with graphene and carbon based materials suppliers such as "GRAPHENEA" and "HAYDALE" may also arise. Moreover, across college collaborations may be also possible due to the multidisciplinary character of the research proposed.

Publications

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Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/N509449/1 01/10/2016 30/09/2021
1943619 Studentship EP/N509449/1 01/10/2017 30/09/2021 Guillermo Menendez Rodriguez
 
Description An environmentally-friendly processing route for the production of novel graphene/alumina composites using an agent in solution has been identified, which leads to obtaining an improved microstructure that may have a substantial effect on the mechanical and electrical properties of the material. The open question arising at this stage is the ability to upscale the process as well as verifying its reproducibility, which will delimit its potential commercial use. The validation of this processing route is on progress as the award is still active. Further details can't be disclosed due to the results not been published yet.

A collaboration with the Centre for Advanced Structural Ceramics (CASC) from Imperial College London is being developed in order to perform mechanical tests of this material (R-curve measurements) and estimate the benefits in toughness/strength compared to other examples in the literature.
Exploitation Route The optimisation of the mechanical and electrical properties of this novel composite requires more extensive testing than the reach of this grant. In the academic scope, new proposals are stemming from this root project, including new PhD students and 3rd and 4th year students undergoing their final dissertation.

In the non-academic field, the impact in commercial sectors will be determined by the outcome on the upscaling and reproducibility of this material. The composite could potentially substitute and incorporate ceramic-based materials in other fields where ceramics can't be commonly used due to their limitations in toughness and thermal fatigue, most importantly within aerospace and life sciences.
Sectors Aerospace, Defence and Marine,Education,Environment,Healthcare,Other