Bimetallic catalysts for "hydrogen-free" hydrogenation of furfural derivatives.

Lead Research Organisation: University of St Andrews
Department Name: Chemistry

Abstract

This project is related to an EPSRC funded collaboration between Prof Chris Baddeley and Prof Mark Keane (Chemical Engineering, Heriot-Watt University) that aims to design bimetallic catalysts with enhanced catalytic activity in "hydrogen free" selective hydrogenation in continuous flow operation. Au has been shown to be an effective catalyst for ultraselective hydrogenation, but its catalytic activity is limited by the slow H2 dissociation step. Preliminary studies show that coupling of 2-butanol dehydrogenation (to provide reactive hydrogen) with furfural hydrogenation (to furfuryl alcohol) over physical mixtures of oxide supported Au and Cu results in orders of magnitude enhanced H2 utilisation in the coupled system and elevated selective hydrogenation rate relative to the single component Au catalyst. The role of Cu is thought to be to provide active sites for the dehydrogenation step. This coupled system does not necessitate the use of H2 at high pressure, so has potentially important safety implications for large scale catalytic processes.

Furfural is a biomass derived heterocyclic aldehyde that can serve as a non-petroleum based renewable feedstock. The target furfuryl alcohol product is a high value chemical used to manufacture resins/rubbers/adhesives and as a chemical building block for drug synthesis. The project sets out to gain a fundamental understanding of the mechanism of the coupled dehydrogenation/ hydrogenation process through a range of surface measurements including scanning tunnelling microscopy (STM) FTIR spectroscopy, X-ray photoelectron spectroscopy (XPS) and medium energy ion scattering (MEIS). Metal nanoparticles will be deposited onto flat oxide surfaces to provide models of the real catalytic systems that can be analysed in detail by surface techniques. The competitive adsorption of 2-butanol and furfural will be examined on supported nanoparticles of Cu, Au and bimetallic CuAu. The work will first focus on the influence of the metal/support interface and nanoparticle composition on the surface chemistry and catalytic reactivity. The molecular-level mechanistic understanding provided by the surface characterisation coupled with a determination of the influence of gas phase reagents on surface composition (MEIS facility at the University of Huddersfield) will inform synthesis of supported Cu-Au bimetallic systems. A programme of rational catalyst design will be undertaken directed at achieving the catalyst formulation that delivers the optimum hydrogen utilisation efficiency.

Please list any agreed training requirements:

Attendance at relevant School Colloquia

Completion of a selection of the following PG courses:
Academic Writing; Advanced Spectroscopic Methods; Surface Chemistry; Heterogeneous Catalysis; Chemical Applications of Electronic Structure Calculations; Solid State Electrochemistry I, Ionic Conduction, Intercalation and Batteries; Nanostructured Materials

Publications

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Megginson R (2022) Thermal behaviour of Cu and Au nanoparticles grown on CeO2 thin films in Applied Surface Science

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Grillo F (2018) Structure and Reactivity of Cu-doped Au(111) Surfaces in e-Journal of Surface Science and Nanotechnology

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Grillo F (2019) Structural and electronic characterization of Cu/Au(111) near-surface alloys in Japanese Journal of Applied Physics

Studentship Projects

Project Reference Relationship Related To Start End Student Name
EP/N509759/1 01/10/2016 30/09/2021
1792108 Studentship EP/N509759/1 27/11/2016 28/02/2021 Rory Megginson
 
Description The project is a collaboration with colleagues from Chemical Engineering at Heriot Watt University. Our colleagues at HWU have focussed on catalytic testing and optimisation of catalytic performance while our role has been to probe the surfaces of powder catalysts with infra-red spectroscopy under operating conditions in order to identify the species present and how the presence of these species correlates with catalytic performance. We developed a diffuse reflectance set up which allows IR measurements on powder catalysts under operating conditions (i.e. in a flow of reactant gases and at operating temperature). A quadrupole mass spectrometer samples the exhaust gases and monitors catalytic perfomance. A key aspect of the project has been to compare the behaviour of catalysts where Cu and Au particles are isolated from each other with catalysts where Cu and Au have been allowed to intermix. In the next year, we will submit papers with our colleagues from Heriot Watt University reporting DRIFTS studies addressing the comparison between the surface chemistry of pure Cu and Au particles with alloyed particles. In addition, we will submit a paper in collaboration with our colleagues from Huddersfield University and Universidade Federal do Rio Grande do Sul (Brazil) where we have used medium energy ion scattering (MEIS) to examine the temperature dependence of alloy formation in model catalyst systems consisting of Cu and Au nanoparticles deposited onto planar oxide supports. This work has been complemented by X-ray photoelectron spectroscopy (XPS) studies on analogous samples.

We have published a paper reporting the formation of ordered CuAu alloys on Au single crystal surfaces. A second paper examines the electronic properties of CuAu surface alloys. We have investigated the surface chemistry of CuAu alloys in comparison with pure Cu and Au surfaces and this will be the subject of an additional paper to be submitted.
Exploitation Route The combined findings of the Heriot Watt and St Andrews groups should lead to others (academics & industrial catalytic chemists) developing selective hydrogenation catalysts for operation at 1 bar pressure
Sectors Chemicals

 
Description Our work on the structure and composition of CuAu alloy surfaces combined with earlier work by F Grillo on corrosion inhibition has led to a collaboration with Sunamp (an SME specialising in renewable energy storage) and award of EPSRC impact acceleration funding (March-June 2019)
Sector Energy
Impact Types Societal

 
Description Analysis of medium energy ion scattering data from oxide supported Cu/Au nanoparticles 
Organisation Federal University of Rio Grande do Sul
Country Brazil 
Sector Academic/University 
PI Contribution My research team have synthesised model catalysts consisting of ultrathin oxide films grown on Si wafers. Cu and Au nanoparticles have been deposited by metal-vapour deposition onto the oxide surfaces and the samples have been characterised by medium energy ion scattering (MEIS) at the University of Huddersfield.
Collaborator Contribution The group of Professor Pedro Grande (Physics, UFRGS) have analysed our MEIS data and are analysis data recently acquired at the MEIS facility. Our collaborators at the University of Huddersfield have worked with us in the acquisition of MEIS data. We have carried out X-ray photoelectron spectroscopy (XPS) measurements to complement the MEIS work and are currently drafting a publication.
Impact We intend to publish our collaborative work in the next 12 months
Start Year 2017
 
Description Analysis of medium energy ion scattering data from oxide supported Cu/Au nanoparticles 
Organisation University of Huddersfield
Department School of Computing and Engineering
Country United Kingdom 
Sector Academic/University 
PI Contribution My research team have synthesised model catalysts consisting of ultrathin oxide films grown on Si wafers. Cu and Au nanoparticles have been deposited by metal-vapour deposition onto the oxide surfaces and the samples have been characterised by medium energy ion scattering (MEIS) at the University of Huddersfield.
Collaborator Contribution The group of Professor Pedro Grande (Physics, UFRGS) have analysed our MEIS data and are analysis data recently acquired at the MEIS facility. Our collaborators at the University of Huddersfield have worked with us in the acquisition of MEIS data. We have carried out X-ray photoelectron spectroscopy (XPS) measurements to complement the MEIS work and are currently drafting a publication.
Impact We intend to publish our collaborative work in the next 12 months
Start Year 2017
 
Description Towards "Hydrogen free" hydrogenation of furfural to furfural alcohol using Au/Cu catalysts. An investigation of model systems. 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Postgraduate students
Results and Impact I attended the Liverpool Catalysis Summer School (University of Liverpool 17.07.2017) and presented a poster at the evening poster session.
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Year(s) Of Engagement Activity 2017
 
Description Poster Presentation at EastChem early career researcher conference 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Postgraduate students
Results and Impact I presented a poster at the EastChem early career researcher conference (St Andrews) titled "Hydrogen free selective hydrogenation of furfural over Cu/Au/ceria catalysts".
Year(s) Of Engagement Activity 2019
 
Description Poster Presentation at ISSC 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact I attended the interdisciplinary surface science conference ( Swansea 2019) and presented a poster at the poster session titled "Hydrogen free selective hydrogenation of furfural over Cu/Au/ceria catalysts".
Year(s) Of Engagement Activity 2019
 
Description Poster Presentation at Surface Science Day 2019 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Professional Practitioners
Results and Impact At Surface Science Day 2019 (Manchester) I presented at the poster session titled "Hydrogen free selective hydrogenation of furfural over Cu/Au/ceria catalysts".
Year(s) Of Engagement Activity 2019
 
Description Presentation at ISSC 22 conference, Swansea, UK, 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Postgraduate students
Results and Impact A presentation was given describing experimental studies related to the Cu/Au system. The audience contained researchers covering all areas of Surface Chemistry. Valuable insight was provided by discussions with experts in surface chemistry and material scientists. This insight has been fed back into the development of the project, in particualr regarding the investigation of Cu/Au bimetallic systems.
Year(s) Of Engagement Activity 2019
 
Description Special Seminar - Chemical Engineering Dept. - Columbia University, New York, NY, USA 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact A presentation was given describing adsorption studies of corrosion inhibitors from model to real substrates. The audience contained researchers covering all areas of Chemistry, especially compuational. Valuable insight was provided by discussions with experts in computational chemistry and material scientists. This insight has been fed back into the development of the project, in particualr regarding the investigation of Cu/Au bimetallic systems.
Year(s) Of Engagement Activity 2019
 
Description The surface chemistry of 2-butanol on Au , Cu and AuCu single crystal surfaces. Alternative sources of atomic H for "hydrogen free" hydrogenation reactions. 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Postgraduate students
Results and Impact Rory Megginson (PhD student working on the EPSRC project) presented a poster at the Surface Science Day (University of Birmingham, 17/12/2018). The poster was awarded a prize in the 'best poster' competition.
Year(s) Of Engagement Activity 2018