Bioprosthetic cornea: using polymeric templates for directed stem cell growth

Lead Research Organisation: University of Reading
Department Name: Pharmacy

Abstract

The cornea is our window to the world, once compromised by wounding, disease or age, a loss of vision results. By improving our understanding of corneal structure and providing new methods of corneal transplantation the sight of many more patients can be restored. Currently, corneal transplantation requires a continuous supply of healthy donor corneas. However worldwide demand has grown and taken together with an aging population and the rapid rise in laser eye surgery (which can negatively affect the donor tissue suitability for transplantation) the search for an effective engineered replacement is essential if current levels of corneal transplantation are to be maintained. This investigation stems from our previous work in understanding the molecular structure underpinning corneal transparency, the development of novel corneal biomaterials and the limitations of the current corneal stem cell transplantation techniques, specifically the materials used to grow and convey the stem cells to the patient. Previously, we have quantified the nanostructure of the cornea and related this structure to the preservation of corneal transparency; furthermore we have applied these measurements to the design of new corneal biomaterials capable of supporting corneal epithelial stem cell differentiation and growth. Therefore, we will draw on our knowledge of corneal structure, corneal stem cell isolation and cultivation and novel biomaterials to engineer a tissue suitable for corneal transplantation. To do this we will develop a template made from tractable regularly spaced aligned polymers (reflecting the natural state of corneal nanostructure). The template will contain protein fragments recognisable by the human corneal stem cells enabling them to attach in a highly ordered and controlled manner. Once attached the cells will be chemically induced to differentiate and produce collagen fibres. The alignment of these fibres will be guided by the cells orientation. The template will then slowly lose its integrity and detach from the cells by way of enzymes released by the corneal cells, thus releasing the aligned collagen as a tissue engineered collagen mat. These mats will then be stacked and compressed to produce a robust biomaterial made solely from human proteins (mostly collagen), the polymer template having been removed during processing. The biomaterials mechanical strength and ability to support corneal epithelial growth upon its surface will then be tested. We have already shown that compressed mats of rat tail collagen are both mechanically robust as well as excellent substrates for corneal epithelial cell growth. This work represents a significant step forward in the development of biomaterials. Instead of designing and using bio-compatible polymers to represent tissue for transplantation our approach is to use the polymers merely as a template allowing the cells to produce the actual biomaterial. Furthermore, since the template is easily discarded the cell based biomaterial represents the ultimate in biocompatibility as it is comprised of human proteins possibly even derived from cells taken from the patient's own body. The beneficiaries of this work would be those working in the fields of polymer chemistry as the development of aligned polymers containing protein fragments that are both recognised and degraded by cells is not trivial. Scientists in the blossoming field of biomaterials would be given a new direction in the development of truly bio-compatible materials (i.e. ones derived from stem cells). Tissue engineers would be given a new tool with which they could create similar stem cell based materials for bone, skin etc. repair and finally ocular regenerative medicine would benefit from the development of a replacement human donor corneal tissue.

Technical Summary

To produce a bioprosthetic cornea, an orientable hydrogel template using novel RGD-based self-assembling peptide systems containing MMP cleavage sites will be fabricated. The hydrogel will be composed of Fmoc-tripeptides aligned by shear flow. Alignment will be quantified by electron /atomic microscopy and small angle x-ray scatter. Measurement of mechanical properties will be achieved through dynamic shear rheometry. The type and number of MMP cleavage sites will be optimised so that the cultured stromal stem cells (once differentiated) cause disruption of the polymer substrate (via MMP expression) in a practicable time i.e. a period of time that is consistent with the production of an aligned collagen mat. The possible presence of residual Fmoc-tripeptides within the collagen mat will be detected by spectroscopic methods. Within the collagen mat the ECM proteins and markers of stromal cell phenotype will be measured by Western blotting, zymography, immunocytochemistry, QPR and cupromeronic blue staining. Arrangement of the newly formed collagen within the mat will be quantified by electron microscopy and small angle x-ray scatter; its mechanical properties will be assessed by measurements of shear modulus and tensile strength. Once characterised the collagen mats will be stacked followed by a process of plastic compression to create an engineered stroma. In this way alternating layers of arranged collagen fibre will be achieved (mimicking the natural corneal stroma). Plastic compression is a cell friendly procedure allowing the cells to remain viable within the compressed matrix. The engineered stroma's ability to support corneal epithelial cell growth and stratification will be shown by the expansion of limbal stem cells upon the surface of the tissue engineered stroma. The capability to support a normal corneal epithelium will be assessed by specific gene and protein levels by QPCR, Western blotting and immunocytochemistry and by cell morphology by microscopy.

Planned Impact

The biotechnology industry is rapidly expanding and the emerging field of tissue engineering is projected to have a high commercial impact in the near future. Within this field the orientation of fibres has recently been recognised as one of the important features of a perfect tissue scaffold. Following recent discussions with The Automation Partnership and L'Oreal the long term commercial benefits of aligned biomaterials, as a platform technology, are impressive; for example next generation ocular toxicity assays or artificial corneas. We already have in place NDA's with both these companies. Timescales, which would include finding further funding to properly commercialise the technology are likely to be 6-8 years. Within the health care sector there are significant long term benefits if a biomaterial which can replace the corneal stroma can be manufactured. The consequences would be an improvement in patient care as the transplants could be offered at the exact time they are needed, an increase in availability (i.e. not limited to donor numbers) and a significant saving in the costs associated with eye bank management. These benefits can be realised 5 years on from completion of the current project and would expected to be financed by the MRC or NHS. We have recently established a link with the Micro and Nanotechnology Centre, Science and Technology Facilities Council, RAL. This Publically funded laboratory has strategic ambitions in healthcare futures programmes. The current proposal, and its expected results, would lend intellectual weight to our discussions in using electrospinning for corneal stem cell substrates. Outputs would be in the form of publications and patents leading to licensing agreements (supported by our Tech Transfer Office). Our biomaterial has been identified as a potential battle dressing with obvious benefits to the MOD. An aligned biomaterial (which is light, cheap and stable) that can direct and orientate cell growth could be applied directly to the wounded cornea. By controlling the orientation of collagen regrowth, within the wound, scarring can be reduced reducing the need for corneal transplantation. Using funding from the Centre for Defence Enterprise the time scale for a prototype would be short, 1-2 years. Further meetings are planned with our established contacts at L'Oreal (Dr Jean-Roch Meunier, Director of Safety Research), The Automation Partnership (Rosemary Drake, Chief Scientific Officer), Royal Berkshire Hospital (Mr Martin Leyland, Consultant Ophthalmologist), Micro and Nanotechnology Centre, STFC (Dr Bob Stevens) and Dept of Biomedical Sciences, Defence Science and Technology Laboratory, Porton Down (Dr Chris Green and Dr Leah Scott).

Publications

10 25 50
 
Description we have successfully developed a templating technology that drives the spatiotemporal growth of cells and development of a bioprosthetic tissue.
We have developed a smart coating applicable to a variety of surfaces that is enzyme responsive insomuch that cells can interact with the material. we have demonstrated this with human corneal and dermal cells.
We have significantly improved our understanding of corneal biology. We have demonstrated that corneal cells are exquisitely sensitive to retinoic acid and glucose (via independent processes). These findings have opened up new possibilities for the future treatment of ocular surface disorders
Key findings focussing on the application of peptide amphiphiles in tissue engineering have lead to a new EPSRC pilot grant in which myself and others (UCL, Imperial, Edinburgh) are investigating their use in the tissue engineering of hollow organs such as the oesophagus

Update for 2020
Spun out new company Cellularevolution ltd to commercialize these findings
Exploitation Route The smart coating can be used in bioprocessing for scalable cell and tissue therapies. The bioprosthetic tissue could be used for clinical transplantation of autologous tissue derived from a patients own corneal or skin cells. The culture conditions have been developed so to remove exposure to animal serum.
The glucose and retinoic acid discoveries will be useful to keratinous research as will are ability to culture stomal cells without serum.
Moreover the MMP enzyme sensitive coatings can be used to deliver therapeutic cells upon activation by disease mediated expression of MMP's

Being used to create a new type of bioreactor that works on priniciple of continuous processing
Sectors Healthcare,Manufacturing, including Industrial Biotechology

 
Description Key findings focussing on the application of peptide amphiphiles in tissue engineering have lead to a new EPSRC pilot grant in which myself and others (UCL, Imperial, Edinburgh) are investigating their use in the tissue engineering of hollow organs such as the oesophagus In terms of Academic impact we have published numerous papers in biomaterial and ophthalmic journals; we have trained two biology PDRA's in peptide chemistry and its application in tissue engineering and two chemist PDRA's in cell biology and cell culture towards tissue engineering; we have been invited to present our findings at 6 international meetings (1 as keynote) and have started new collaborations with 3 international scientists; we have developed innovative methodologies for corneal cell culture and corneal and skin tissue engineering with application in the future of tissue bioprocessing. Processes now lincenced into spin out company cellularevolution.co.uk
First Year Of Impact 2015
Sector Healthcare,Pharmaceuticals and Medical Biotechnology,Other
Impact Types Cultural,Societal,Economic

 
Description EPSRC Sandpit in regenerative medicine
Amount £50,000 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Department Centre for Innovative Manufacturing in Regenerative Medicine
Sector Academic/University
Country United Kingdom
Start 09/2014 
End 05/2015
 
Description PDRA salaries
Amount £150,000 (GBP)
Organisation Newcastle University 
Sector Academic/University
Country United Kingdom
Start 10/2016 
End 06/2017
 
Description Start up grant
Amount £50,000 (GBP)
Organisation Newcastle University 
Sector Academic/University
Country United Kingdom
Start 09/2014 
End 06/2016
 
Title continuous process for production of adherent cells 
Description Adherent cells are normally cultured in batches, all them detaching at once for collection. We have invented a coating which facilitates continuous adhesion then detachment of individual cells (i.e. they do not all detach at once). This now means that the number of adherent cells produced within a tissue culture flask is no longer limited to the area of the flask (to which the cells are adhered) and cell can be cultured within a single flas (or coated area) indefinitely. 
Type Of Material Cell line 
Year Produced 2017 
Provided To Others? Yes  
Impact A business plan to commercialise this technology has been written. 
URL https://pubs.acs.org/doi/abs/10.1021/acsami.7b09809
 
Title substrate curvature to direct cell alignment 
Description We have developed a novel approach to create tissue from aligned cells. This was done by making the novel observation that cell align on large macro scaled curved substrates. Using such an approach we have shown that function corneal tissues can be grown from the cells only and that the resulting structure has both shape and function of a normal cornea 
Type Of Material Model of mechanisms or symptoms - in vitro 
Year Produced 2017 
Provided To Others? Yes  
Impact Led to EU grant application. 
URL http://onlinelibrary.wiley.com/doi/10.1002/adbi.201700135/full
 
Company Name 3D BIO-TISSUES LIMITED 
Description The Company "3D Bio-Tissues" (3DBT) has identified a significant and unique commercial opportunity in the rapidly developing 3D bio-printing market. We will offer superior, transplantable corneal replicates for the treatment of corneal stromal disorders. These tissue engineered replicates will uniquely conform to the hosts' needs in terms of shape and thickness, providing adequate cells and materials for the restoration of the patients' sight. 
Year Established 2018 
Impact Will employ technology developed by Prof Connon on 3D printing the cornea Now listed on LSE under BSF Enterprise PLC 2023 First to create whole cut pork fillet using scaffold free technology i.e. 100% meat
 
Company Name CELLULAREVOLUTION LIMITED 
Description There are a number of well-established and emerging commercial markets exploiting scientific advances in growing living cells to 'manufacture' new products, including pharmaceutical drugs, stem cells, gene therapies and cell-based meat. Companies working on these developments are addressing some of the major challenges facing the world over the coming decades, such as global hunger, global warming and pandemic threats. Many of these applications rely on the use of Adherent cells - cells requiring a solid surface on which to grow, such as the bottom of a culture flask. There are currently two challenges that are limiting the development of companies that need to grow adherent cells: • The use of animal-derived components - leading to the potential for contamination, high cost and batch-to-batch variability. There is currently insufficient availability of these products to meet demand. Their use is also not current Good Manufacturing Practice (cGMP) compliant and can be ethically controversial. • The limitations of traditional batch cell culture - resulting in batch bioprocessing techniques for the culture of adherent cells that cannot meet current demands, creating a significant bottleneck to the future commercial potential of companies that produce or use adherent cells. CellulaREvolution has been set up to commercialise on-going research by Professor Che Connon, Dr Martina Miotto and their colleagues within the Institute of Genetic Medicine at Newcastle University to address both of these challenges. The core technology is protected by know-how. This includes the preparation/formulation of coatings and a novel coating process. These products have taken three years to date to develop. The process behind the technology is non-trivial and it would not be obvious to someone skilled in the art to be able to replicate the technology. Further IP will be generated as the technology continues to mature and in co-development with customers. 
Year Established 2018 
Impact received innovateUK funding supported the development of an ECR (Dr Miotto) who has gained experience in starting a business BioProcessUk poster award for potential new technology Successfully demonstrated world's first continuous cell manufacture system
Website https://cellularevolution.co.uk
 
Description Interviews for national news 
Form Of Engagement Activity A broadcast e.g. TV/radio/film/podcast (other than news/press)
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact Press release associate with paper describing new way to grow human corneas then led to 2x TV news interviews (BBC and ITV) and BBC Radio NE
Year(s) Of Engagement Activity 2017
URL http://www.bbc.co.uk/news/uk-england-tyne-41685982
 
Description Press release associated with publication of Continuous cell manufacture paper 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact Press release was followed up by interviews with industry trade media such as The Medicine Maker and GEN. They in turn published these interviews online
Year(s) Of Engagement Activity 2017
URL https://themedicinemaker.com/issues/1117/continuing-the-trend/