13TSB_SynBio A synthetic biology-based approach to engineering triterpenoid saponins and optimisation for industrial applications

Lead Research Organisation: John Innes Centre
Department Name: Metabolic Biology

Abstract

Saponins have already found industrial application as foaming agents in the beverage, food and cosmetics industries. However, the breadth of triterpene saponin structures has not been fully explored or exploited, and their application limited by accessibility and availability from plant extracts, depite broad-ranging physical and bioactive properties documented in the literature. This project will demonstrate the optimisation of triterpene saponin structures for efficacy and functionality for applications in the chemical industries. Saponin derivatives will be engineered using a synthetic biology tool kit and metabolic pathway expression in a Nicotiana benthamiana host. Extracted saponins will be evaluated for physical properties and in application screens. Structure-function rules will be built to iteratively optimise the saponin structures for functionality. The options for a biotechnology platform, scale-up and commercial production of the lead saponins will be assessed.

Technical Summary

This project will systematically explore the structural diversity of triterpenoid saponins for greater efficacy and new applications in the chemical industries. The project will generate (a) known and novel triterpenoid saponins, (b) data driven models of the structural basis of saponin functionality of industrial relevance and (c) a business case and an assessment of potential routes to commercial production for lead saponins from the programme
(a)The project will use a synthetic biology tool kit for triterpene engineering that is proprietary to the John Innes Centre. The JIC tool kit includes gene sequences encoding (i) a collection of triterpene synthases to generate various triterpene scaffolds and (ii) downstream tailoring enzymes which modify the basic scaffold, including glycosyl transferases, acyl transferases and oxidases, as well as rapid and effective methods for triterpene production in planta using synthetic biology approaches for triterpene pathway construction and transient expression systems. The project will also develop new tools for scaffold tailoring, specifically by the isolation and characterisation of additional glycosyl transferases
(b) Saponins will be extracted and purified from transformed plant leaves and chemically analysed by TLC, GC-/LC-MS, and, as appropriate, by NMR. Sufficient quantities will be generated for physical characterisations (surface and interfacial tensions, foam quality, quantitity and longevity, zeta potential), formulation studies (including phase behaviour) and the application of specific, proprietary evaluations including performance screens and bioactivity assays. The data will be used to generate structure-function models, which will be used to iteratively optimise the engineered saponin structures for key functional attributes. Further structure-function insights will be generated through chemical derivatisatisation.
c) The feasibility of commercial production of lead saponins will be investigated.

Planned Impact

Synthetic biology offers huge potential benefits when applied in plants, from producing high-value chemicals and superior polymers for industry and ensuring food security through crop improvement (e.g. the recent funded synthetic biology projects at JIC on engineering the first steps for nitrogen fixation into wheat led by Professor Giles Oldroyd and on metabolic engineering of wheat for resistance to take-all disease, led by the JIC PI on this proposal, Professor Anne Osbourn), to production of vaccines for medicine. As an example of the latter, the CPMV-HT synthetic biology technology developed at the JIC has already been used to produce a vaccine for the H5N1 avian flu virus.
The output of the research will potentially replace non-sustainable oil based material with biologically derived chemicals that can be environmentally sustained with an enhanced carbon footprint. There is a wide range of potential uses for these bio-synthesised chemical.
The project, through the integration of academic and industrial research and disciplines, will provide excellent training for the PDRA appointed to this position.

It will be important for scientists to take the opportunity to 'frame' the debate around synthetic biology at an early stage as was arguably failed to achieve by scientists working on GM in earlier decades. Professor Osbourn, has made significant contributions in this area. In June 2012 she organised a New Phytologist international synthetic biology workshop aimed at enhancing awareness of synthetic biology in the plant community (see workshop report - Osbourn et al. 2012, New Phytologist 196: 671). Videos of presentations from this workshop can be viewed online at http://www.newphytologist.org/synthetic. Synthetic biology encourages scientists to work together with others to identify grand challenges faced by society and to collectively find solutions. To do this effectively it is essential that there is meaningful and productive engagement between scientists who engage in synthetic biology and the wider public. Professor Osbourn has established an educational initiative - the Science, Art and Writing (SAW) Initiative - that makes science accessible to school children and adults alike (see www.sawtrust.org). SAW projects have already taken place on the theme of synthetic biology in local primary schools by the University of East Anglia iGEM team (see http://www.youtube.com/watch?v=5e7Ro1R0J1g). JIC will continue to develop SAW as a mechanism for making synthetic biology more accessible to the interested public.

Publications

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Thimmappa R (2014) Triterpene biosynthesis in plants. in Annual review of plant biology

 
Description Methods for engineering triterpene saponins with different structural features have been established. These molecules are being evaluated for potential applications in the chemical industries. The options for a biotechnology platform, scale-up and commercial production of the lead saponins have been assessed.
Exploitation Route This 18 month project has enabled us to secure further larger-scale funding in the form of an Innovate UK Industrial Biotechnology Catalyst award and a Norwich Research Park Translational Fund award to develop this work in collaboration with our industrial partners. We have recently received direct funding from Unilever, Syngenta, Coca Cola and a major pharmaceutical company for triterpene metabolic engineering projects for different applications.
Sectors Chemicals,Manufacturing, including Industrial Biotechology

URL http://gtr.rcuk.ac.uk/project/C2C90DF4-3E05-4CE0-988A-628B66AEAFFF
 
Description Saponins have already found industrial application as foaming agents in the beverage, food and cosmetics industries. However, the breadth of triterpene saponin structures has not been fully explored or exploited, and their application limited by accessibility and availability from plant extracts, depite broad-ranging physical and bioactive properties documented in the literature. Within this project we have generated novel saponin structures for evaluation by industry for efficacy and functionality for applications in the home and personal care sector. Saponin derivatives have been engineered using a synthetic biology tool kit and metabolic pathway expression in a Nicotiana benthamiana host. Extracted saponins have been evaluated for physical properties and in application screens by our industrial collaborators. Based on the results generated during this project, we secured an Innovate UK Industrial Biotechnology Catalyst award with industrial partners to develop this translational work. We also secured a Norwich Research Park Translational Fund award to optimise production of target compounds in Nicotiana benthamiana using the Leaf Expression Systems technology developed at the John Innes Centre. More recently we have received direct funding from Unilever to continue this work for 6 months, and also a CTP studentship with Unilever to investigate non-sugar modifications of triterpenoids. In these future funded projects structure-function rules will be built to iteratively optimise the saponin structures for functionality. The options for a biotechnology platform, scale-up and commercial production of the lead saponins will also be assessed.
First Year Of Impact 2014
Sector Chemicals,Manufacturing, including Industrial Biotechology
Impact Types Societal,Economic

 
Description Bio-engineering non-sugar modifications of saponins - BBSRC CTP studentship
Amount £41,000 (GBP)
Funding ID BB/R505584/1 
Organisation Biotechnology and Biological Sciences Research Council (BBSRC) 
Sector Public
Country United Kingdom
Start 11/2017 
End 10/2021
 
Description Engineering saponin surfactants
Amount £71,590 (GBP)
Organisation Unilever 
Sector Private
Country United Kingdom
Start 07/2018 
End 06/2019
 
Description Norwich Research Park Translational Fund
Amount £51,119 (GBP)
Funding ID REF 3.1 - Novel commercial saponins from synthetic biology 
Organisation Norwich Research Park 
Sector Private
Country United Kingdom
Start 07/2015 
End 06/2016
 
Title Transient plant expression technology for triterpene production at preparative scale 
Description We have develop a method for transient heterologous expression of biosynthetic enzymes in N. benthamiana for production of high-value triterpenes. Agro-infiltration is an efficient and simple means of achieving transient expression in N. benthamiana. The process involves infiltration of plant leaves with a suspension of Agrobacterium tumefaciens carrying the expression construct(s) of interest. Co-infiltration of an additional A. tumefaciens strain carrying an expression construct encoding an enzyme that boosts precursor supply significantly increases yields. After a period of five days, the infiltrated leaf material can be harvested and processed to extract and isolate the resulting triterpene product(s). This is a process that is linearly and reliably scalable, simply by increasing the number of plants used in the experiment. We have developed a protocol for rapid preparative-scale production of triterpenes utilizing this plant-based platform. The protocol utilizes an easily replicable vacuum infiltration apparatus, which allows the simultaneous infiltration of up to four plants, enabling batch-wise infiltration of hundreds of plants in a short period of time. 
Type Of Material Technology assay or reagent 
Year Produced 2017 
Provided To Others? Yes  
Impact Generation of gram-scale quantities of 98% pure triterpenes and demonstration that we can rapidly carry out combinatorial expression of enzymes from our triterpene toolkit to generate known and new-to-nature compounds. This had attracted considerable interest from industry and led to four new projects directly funded by different companies in the pharma, ag, food and drink and home and personal care sectors. 
URL https://www.jove.com/video/58169/transient-expression-nicotiana-benthamiana-leaves-for-triterpene
 
Description SAW Seminar - Sowing the seeds for science outreach 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Professional Practitioners
Results and Impact Presented creative outreach projects and ways to capture impact at the department seminar to encourage scientists to be bold with their outreach plans and to demonstrate the value of documenting the process and the outcomes for reporting, reflection and to improve the method.
Year(s) Of Engagement Activity 2020