Chemoenzymatic routes to rose oxide
Lead Research Organisation:
UNIVERSITY OF OXFORD
Department Name: Oxford Chemistry
Abstract
The scent of the rose is one of the most sought after in the fragrance industry and for more general domestic as well as personal products. Eau de toilette contains the lighter, more volatile rose essential oil components such as citronellol and geraniol. Perfumes are longer lasting as they contain less volatile components such as the rose ketones damascone, damascenone, ionones and the like. Another component of rose essential oil is the small molecule rose oxide. Although present in tiny amounts in rose oil, it has an odour threshold of 0.5 parts-per-billion and contributes more to the rose note than all other compounds except for damascone. Rose oxide is described as having a floral, green note and so important that a stamp with its molecular structure printed on it was issued when the compound was first isolated from the oil of Bulgarian roses. Rose oxide is a high value fine chemical because it takes 3 tonnes of rose blossoms to generate 1 kg of rose oil which contains <0.1% rose oxide. Material isolated from natural sources is expensive ($7,000 per kg). Commercially, rose oxide is produced by chemical routes from citronellol; one route uses bromine while others require reagents that are polluting to produce and use. The aim of this project is to develop a biological process to rose oxide from citronellol, with the key step being the oxidation of a specific carbon-hydrogen bond in citronellol. These bonds are chemically inert, which leads to more complex routes or more polluting processes in order to use citronellol as feedstock. We have developed enzyme variants capable of carrying out this critical step in water at ambient temperature. The industry partner for the project is in the process of taking this to commercial scale rose oxide production by a sustainable and non-polluting biotechnological process. The purpose of this project is to develop more active enzymes and alternative feedstocks based on citronellol in order to make the rose oxide process even more efficient and productive. Advanced computational methods will also be applied to help guide enzyme design and process development.
Technical Summary
This project seeks to develop an alternative substrate for a process to synthesise rose oxide synthesis via citronellol oxidation. The industry partner is developing such a process via engineering and evolution of a P450BM3 enzyme variant for citronellol oxidation. The proposed project will adopt two approaches that parallel this effort in enzyme and process refinement. Firstly, molecular dynamics simulations will be used to generate energy minimised structures of enzyme variants showing different levels of oxidation selectivity. The substrate will be docked into the active sites to provide information on binding orientations and residue interactions that alter/control product selectivity. These insights form the basis for more informed enzyme design and engineering. Secondly, ester and other derivatives of citronellol will be prepared and screened for activity and selectivity of oxidation by the extensive collection of enzyme variants in our laboratory to identify residues and amino acid substitutions that promote oxidation at the correct position. Further engineering will be undertaken to increase activity, product concentration and yield. Derivatisation alters the size and hydrogen bonding requirements for substrate binding, which could lead to enhanced activity and process efficiency. This approach may complement the effort on the unmodified substrate by the industry partner. Computational methods will also be applied to investigate residue-derivative interactions. We aim to develop an alternative process that is at least as, if not more, efficient than that based on the unmodified substrate. A significant feature of this project is the fact that the new variant/derivatised substrate combination can be introduced directly as replacements into the existing process with minimal effort.
Planned Impact
In the broadest sense the results from this project will benefit the academic and industrial research community on publication of successes from the research approaches, namely computationally aided enzyme design and evolution and the use of alternative substrates. The economic performance and competitiveness of the UK will benefit directly from job creation and increased profits for the industry partner and in the longer term indirectly as the lessons learned from our work become enabling technology, leading to improved industrial processes. The academic community will gain new approaches to synthesis and process development. Researchers in biocatalysis and bioprocessing will be primary beneficiaries by being able to modify and redesign synthetic routes to take advantage of C-H functionalisation by new enzymes and new variants.
The industry partner will work in close collaboration with the research team. The University and industrial teams are motivated by the potential new insights into enzyme-substrate interactions and enzyme design and process strategies arising from the research. The project will have immediate impact on the industry team, with the output from computational approaches, based in part on their input, providing insights into substrate recognition in the enzyme active site. The slightly different approach to enzyme screening and engineering will also benefit these scientists.
The PDRA will benefit from the interdisciplinary nature of the research program, the methods and techniques. They will acquire knowledge and skills in computational approaches to enzyme-substrate interactions, enzyme engineering, biotransformation, process parameter selection and optimisation, and synthetic biology. They will derive invaluable benefits from the close collaboration with scientists at the industry partner, and develop key skills in setting objectives, interpreting results, data management and IP protection. This combination of academic and industrial research approaches to high priority areas will provide excellent opportunities for career development.
The industry partner will work in close collaboration with the research team. The University and industrial teams are motivated by the potential new insights into enzyme-substrate interactions and enzyme design and process strategies arising from the research. The project will have immediate impact on the industry team, with the output from computational approaches, based in part on their input, providing insights into substrate recognition in the enzyme active site. The slightly different approach to enzyme screening and engineering will also benefit these scientists.
The PDRA will benefit from the interdisciplinary nature of the research program, the methods and techniques. They will acquire knowledge and skills in computational approaches to enzyme-substrate interactions, enzyme engineering, biotransformation, process parameter selection and optimisation, and synthetic biology. They will derive invaluable benefits from the close collaboration with scientists at the industry partner, and develop key skills in setting objectives, interpreting results, data management and IP protection. This combination of academic and industrial research approaches to high priority areas will provide excellent opportunities for career development.
Publications

Zhang Y
(2022)
Enantioselective oxidation of unactivated C-H bonds in cyclic amines by iterative docking-guided mutagenesis of P450BM3 (CYP102A1)
in Nature Synthesis

Li S
(2023)
Two Total Syntheses of Trigoxyphins K and L.
in Organic letters

Harwood LA
(2021)
Enzymatic Kinetic Resolution by Addition of Oxygen.
in Angewandte Chemie (International ed. in English)

Harwood L
(2020)
Enzymatic Kinetic Resolution by Addition of Oxygen
in Angewandte Chemie

Harwood L
(2023)
Selective P450 BM3 Hydroxylation of Cyclobutylamine and Bicyclo[1.1.1]pentylamine Derivatives: Underpinning Synthetic Chemistry for Drug Discovery
in Journal of the American Chemical Society

Chen W
(2020)
Oxidative Diversification of Steroids by Nature-Inspired Scanning Glycine Mutagenesis of P450BM3 (CYP102A1)
in ACS Catalysis

Chen W
(2024)
Selective Oxidation of Vitamin D3 Enhanced by Long-Range Effects of a Substrate Channel Mutation in Cytochrome P450BM3 (CYP102A1).
in Chemistry (Weinheim an der Bergstrasse, Germany)
Description | The research programme set out to engineer an enzyme for the selective oxidation of chemically inert carbon-hydrogen bonds in a complex molecule without oxidising more reactive groups also present in the structure. The overall objective is to develop non-polluting, sustainable processes for producing fine chemicals in one or two steps rather than multi-step routes common in the chemical industry. The main target was the production of rose oxide, a high value fragrance isolated from rose essential oil, in two steps from citronellol, a readily available material. Citronellol was modified with different groups, changing the shape and binding interactions, essentially presenting the enzyme with different substrates. These derivatives were screened for oxidation with a panel of ~100 enzymes to provide hits with reasonable selectivity for the target C-H bond. Computation-guided mutation design led to incremental improvements in activity and selectivity. An enzyme variant was developed that gave rose oxide in 60% selectivity and a yield of 2.7 g per L; this is proof-of-concept and a ~3-fold increase is required for a viable process. The hundreds of enzyme variants generated in the project and the method of docking-guided mutagenesis were applied with great success to the oxidation of other organic compounds. Firstly, we achieved fast and selective oxidation of vitamin D3 (VD3) to 25-hydroxy-VD3, the circulating form of vitamin D, by docking-guided mutagenesis. VD3 supplements are routinely prescribed for their well-known benefits to human health. VD3 is also a crucial component in animal feed, improving the health and yield of farmed animals. 25-Hydroxy-VD3 is a far more effective supplement for human health and in animal feed but it's not readily available due to difficulties in its manufacture by chemical processes. The optimised enzymes and VD3 oxidation process from the project provide a new biotechnological route, which has been patented, to this important compound in human and animal health. Secondly, the enzyme variants were found to possess excellent activity for converting compounds in plant essential oils to high value aroma compounds, including the peppercorn aroma compound rotundone from guaiene and agarwood aroma compounds from bulnesene. The latter process was of particular interest because it's a one-pot enzyme cascade process whereby two variants of the same enzyme developed by docking-guided mutagenesis catalyse the selective oxidation of bulnesene directly to the lactone aroma compound without the need to purify any intermediates. The variants are substrate specific; one variant catalyses bulnesene oxidation to the C15 carboxylic acid whereas the other oxidises the acid to the precursor to the lactone, with little crossover activity. This new technology has been patented and is being marketed. We also exploited the combination of substrate engineering and docking-guided mutagenesis for drug fragment oxidation. We designed and developed enzyme variants for the stereoselective oxidation of every unactivated C-H bond in a number of small- and medium-ring cyclic amines that are common core structural motifs in drugs. These enzymes and processes provide efficient routes for synthesising diverse derivatives for drug synthesis as well as drug discovery screening. |
Exploitation Route | The combination of substrate engineering and docking-guided mutagenesis may be used by other scientists involved in enzyme engineering, even if not in the exact form we have reported. The small number of mutations required per generation of enzyme evolution makes the approach attractive. Two patent applications have been filed, one on vitamin D3 oxidation to 25-hydroxy-vitamin D3, an important compound in human and animal health, and the other on sesquiterpene oxidation for aroma compound production. Industrial organisations in the aroma and flavour industry, in human health supplements and animal feeds, are interested in these technology. We have active collaborative development work in progress to take the vitamin D3 oxidation process to commercial production. |
Sectors | Agriculture Food and Drink Healthcare Manufacturing including Industrial Biotechology |
Description | Biocatalysis using P450 Monooxygenases for the Synthesis of Novel Biodegradable Fragrances |
Amount | £106,000 (GBP) |
Funding ID | BB/X511407/1 |
Organisation | Biotechnology and Biological Sciences Research Council (BBSRC) |
Sector | Public |
Country | United Kingdom |
Start | 09/2022 |
End | 09/2026 |
Description | Industrial partner |
Organisation | Oxford Biotrans Ltd. |
Country | United Kingdom |
Sector | Private |
PI Contribution | Research work to increase product selectivity of a process to produce a key intermediate to the high-value fine chemical rose oxide. Approaches include computational analysis of substrate binding, mutation design, enzyme engineering, substrate modifications and optimisation of the chemical step in the overall chemo-0enzymatic process. |
Collaborator Contribution | The partner contributes market information, process know-how, process scale-up trials and expertise. |
Impact | No definitive outcome yet, work in progress. |
Start Year | 2020 |
Title | Aroma Compounds |
Description | The enzyme library developed in this project was applied to the oxidation of the sesquiterpenes bulnesene and guaiene. Initial hits were subjected to further rounds of engineering, leading to variants that formed rotundone (the peppercorn aroma compound in wine) from guaiene, and the agarwood aroma compounds bulnesene-15-aldehyde and bulnesene-15,2-lactone from bulnesene. These are highly desirable aroma compounds in the beverage industry (rotundone) and the finest woody note aroma and fragrance products with the agarwood aroma. The patent application was filed with the UK Patent Office on 21st November 2023. |
IP Reference | GB2317778.5 |
Protection | Patent / Patent application |
Year Protection Granted | |
Licensed | No |
Impact | The patented technology is being marketed. |
Title | Oxidation of steroids |
Description | P450 enzyme variants were developed to catalyse the selective C25 oxidation of vitamin D2 and vitamin D3 to 25-hydroxy-vitamin D2 and D3. |
IP Reference | GB 2211941.6 |
Protection | Patent / Patent application |
Year Protection Granted | |
Licensed | No |
Impact | Discussions with potential licensees and industrial collaborators are in progress. We are working closely with a vitamin manufacturer and supplier on scaling up the process for producing 25-hydroxy-vitamin D3 from vitamin D3 oxidation. The promising economics of the process and large projected market size have been confirmed. The significant competitive advantage of our process has been established by benchmarking against selling price from existing manufacturers vs. production costs of our system. Our process can use an economical feedstock - a significant advantage over the main competitors. The process has been scaled to 5 litres, with shortened process time and much increased, industry-leading product concentration. A new process for product extraction/work-up has been refined and is being validated by our collaborator using 5 litre reaction mixtures from our laboratory. Fermentation to produce the enzyme are in an advanced stage of development. Once a collaboration agreement is agreed, the process may be licensed but it's more likely that a spin-out company will be formed in Q4 2024 to capture this technology for production and apply the know-how to other processes, including our other patent on aroma compound synthesis via sesquiterpene oxidation. |