Quantification and modelling of the fracture & fatigue performance of nanoparticle-modified epoxies
Lead Research Organisation:
Imperial College London
Department Name: Mechanical Engineering
Abstract
Adhesive bonding and composite materials are being used increasingly in major structural applications, including present and future aircraft design. The structural integrity of these materials and joints is critical and directly related to the toughness and fatigue resistance. Thermoset polymers form the basis of these materials, but are highly crosslinked and hence are very brittle. Indeed, already significant advances in the use of these materials in industries such as aerospace, automotive and electronics are limited by the poor toughness and fatigue resistance. A very successful route to improve the toughness is to add a combination of soft and hard particles, e.g. rubber and silica, to form a 'hybrid' material. However, conventionally these silica particles are tens of microns in diameter, and are are too large for use with infusion processes for the manufacture of fibre composites, as they are strained out of the resin by the fibres. Nanoparticles are suitable for infusion processes due to their size, which is small enough to allow them to flow between the fibres during infusion and prevent any straining. Further, low viscosity resin is essential for efficient infusion; and nanoparticles, unlike micron-sized particles, do not increase the viscosity of resin when suitably surface-treated. This project will quantify the effect of the addition of nanoparticles on the performance of rubber-toughened epoxy. A range of microstructures will be manufactured, and experimental studies will establish the effect of the different microstructures on the fracture and fatigue performance. These microstructures will be described and modelled. The models will be used to predict the toughness of the materials, and the results will be used to optimise the microstructure of the matrix material for a fibre composite. The optimised material will be manufactured, as both a bulk plate and as a fibre composite. The fracture and fatigue performance will be measured, and the results will be compared with the performance of current composite materials.
Organisations
People |
ORCID iD |
Ambrose Taylor (Principal Investigator) |
Publications
Carolan D
(2016)
Toughened carbon fibre-reinforced polymer composites with nanoparticle-modified epoxy matrices
in Journal of Materials Science
Hsieh T
(2010)
The mechanisms and mechanics of the toughening of epoxy polymers modified with silica nanoparticles
in Polymer
Hsieh T
(2009)
The toughness of epoxy polymers and fibre composites modified with rubber microparticles and silica nanoparticles
in Journal of Materials Science
Manjunatha C
(2010)
The tensile fatigue behaviour of a silica nanoparticle-modified glass fibre reinforced epoxy composite
in Composites Science and Technology
Manjunatha C
(2010)
The Tensile Fatigue Behavior of a Glass-fiber Reinforced Plastic Composite Using a Hybrid-toughened Epoxy Matrix
in Journal of Composite Materials
Description | Improved polymer and fibre composite materials by the addition of silica nanoparticles. |
Exploitation Route | Improved materials give higher toughness or strength, leading to lighter and safer structures. |
Sectors | Aerospace, Defence and Marine,Chemicals,Energy,Manufacturing, including Industrial Biotechology,Transport |
Description | Manufacturers have been able to develop better materials. |
First Year Of Impact | 2010 |
Sector | Aerospace, Defence and Marine,Chemicals,Energy,Manufacturing, including Industrial Biotechology,Transport |
Impact Types | Economic |
Description | Becker Industrial Coatings |
Amount | £75,000 (GBP) |
Organisation | Becker Industrial Coatings |
Sector | Private |
Country | United Kingdom |
Start | 12/2008 |
End | 12/2011 |
Description | CIMComp |
Amount | £57,602 (GBP) |
Funding ID | RGS 109687 |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Department | Centre for Innovative Manufacturing in Composites |
Sector | Academic/University |
Country | United Kingdom |
Start | 05/2013 |
End | 11/2013 |
Description | DSTL |
Amount | £89,904 (GBP) |
Funding ID | Dstlx1000087734 |
Organisation | Defence Science & Technology Laboratory (DSTL) |
Sector | Public |
Country | United Kingdom |
Start | 04/2014 |
End | 11/2014 |
Description | EPSRC |
Amount | £60,799 (GBP) |
Funding ID | EP/H00582X/1 |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 03/2010 |
End | 03/2011 |
Description | EPSRC |
Amount | £55,740 (GBP) |
Funding ID | EP/H009779/1 |
Organisation | Engineering and Physical Sciences Research Council (EPSRC) |
Sector | Public |
Country | United Kingdom |
Start | 03/2010 |
End | 03/2011 |
Description | Henkel |
Amount | £126,000 (GBP) |
Organisation | Henkel |
Sector | Private |
Country | Germany |
Start | 10/2009 |
End | 10/2011 |
Description | Structure/property relationships & effect of titanium dioxide on coil coatings |
Amount | £75,000 (GBP) |
Organisation | Becker Industrial Coatings |
Sector | Private |
Country | United Kingdom |
Start | 02/2017 |
End | 01/2020 |
Description | Toughness and toughening mechanisms for epoxy matrix syntactic foams |
Amount | £54,000 (GBP) |
Organisation | FAC Technology |
Sector | Private |
Country | United Kingdom |
Start | 10/2016 |
End | 04/2020 |