Technology Transfer of Salt Modified Starch Packaging Material

Lead Research Organisation: University of Leicester
Department Name: Chemistry

Abstract

The annual global production of plastic is around 100 million tonnes per year. When combined with the energy required to extract and process the oil to make raw plastic pellets this is equivalent to about 200 million tonnes of oil; or about 4% of the world's annual oil production. Packaging accounted for 35% of the UK's consumption of 4.7 million tonnes of plastic products in 2001 and 56% of the total for plastic waste. More than 80% of all this plastic is used once and then thrown into landfill sites, while only 7% of plastic is recycled. The dwindling oil supplies makes the discovery of a sustainable and affordable polymer replacement imperative. In a previously funded EPSRC proposal we have shown starch can be simply modified using salts to produce a compostable material with mechanical properties similar to expanded polystyrene. This project aims to undertake the market evaluation and produce prototype materials necessary to commercialise the preliminary findings on carbohydrate based polymers. The project will focus on expanded polymers with the intention of aiming them at the packaging industry as a replacement for expanded polystyrene. A complete market survey will be undertaken and promotional literature will be produced with material specification.

Publications

10 25 50
 
Description The thermoplastic starch could be used as an adhesive for making composite materials, in this case wood fibre based panels.
Exploitation Route The findings were used to make wood-based composites as replacements for urea formaldehyde MDF. This was progressed through the Brian Mercer Award from the Royal Society.
Sectors Manufacturing, including Industrial Biotechology

 
Description A new binder for starch has been developed which has been applied to medium density fibreboard. This has been exploited with a company making point of sale furniture. The materials have been made into 100 1m^2 boards. They are useful because they are recyclable and biodegradable.
First Year Of Impact 2014
Sector Chemicals,Environment,Retail
Impact Types Economic

 
Description EPSRC
Amount £216,126 (GBP)
Funding ID EP/H048553/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 10/2007 
End 09/2009
 
Description EPSRC
Amount £216,126 (GBP)
Funding ID EP/H048553/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start