Metal-glass nanocomposites through nanoengineering to application.

Lead Research Organisation: University of Dundee
Department Name: Physics

Abstract

For many centuries the presence of metal nanoparticles has been evident because of the unusual colour effects associated with them. The red and yellow colours of many medieval church windows originated from silver, gold and copper nanoparticles embedded in the window glass. The first evidence of using gold nanoparticles in antiquity dates back to the 4th century AD (The Lycurgus Cup). The physics of the processes remained a mystery until Michael Faraday, the well-known 19th century physicist, discovered that this effect is due to a new type of optical absorption in metal particles with dimensions substantially less than the wavelength of light. Metal particles which have sizes of the order of one to several hundreds of nanometres, are the subject of intensive research efforts across the world. This is due to the fascinating differences in the optical properties they exhibit compared to bulk metals. When a metal nanoparticle is smaller than the wavelength of light, the light reflected from it is replaced by light scattering, which is particularly strong at the resonance frequencies of collective electron excitations in the nanoparticle. These oscillations are known as particle plasmons or surface plasmon resonances. For noble and alkali metals, where the conduction electrons are sufficiently free-electron-like, the collective excitations show themselves as pronounced resonance effects in optical scattering and absorption spectra. Recent advances in nanotechnology have made it possible to create artificial nanostructured composite materials whose optical properties are determined by their structure, rather than by the characteristics of their constituents. These optical properties are distinctly different from those of conventional composites. Such nanocomposites are often referred to as metamaterials. The most established way to manufacture metamaterials for photonics applications is by engineering the optical response of large groups of repeated submicron patterns, lithographically formed from metal films, using rigorous grating theory for the description of the optical properties of a given pattern. Here, I propose the development of metamaterials that - in the spirit of the original meaning of this term - are based on nanostructured composite materials and exhibit exceptional properties due to the inclusion of artificially implanted inhomogeneities. This concept is based on tailoring the properties of, and providing new functionalities to, artificial materials created by controllable formation of metal nanoparticles in glass matrices; so-called metal-glass nanocomposites (MGNs).I will systematically investigate the entire range of parameters necessary to develop metamaterials by exploiting the generic functionalities of patterned MGNs. These artificial nanomaterials will be designed and investigated in detail utilising a combination of a novel fabrication techniques, and by modifying/tailoring their optical properties with short and ultra-short laser pulses. The technology developed will find a wide range of applications not only in optics and optical industries via optical amplifying, switching and polarisation control, but also in micro- and optoelectronics - e.g. the integration of optical and electronic components at extremely small scales for optical computing. Given the broad application potential for these materials it would be possible to optimise the outcomes and generate internationally competitive output in several key areas of science and technology. A number of manufacturers and industries will ultimately benefit from the work - e.g. computer chip industries, manufacturers of optical data storage devices for security applications, optical sensing devices, display technology, healthcare devices and artists/manufacturers of contemporary jewellery. I believe that the proposed programme will address key problems in this field and will contribute to the UK's leading position in this area of research.

Planned Impact

This research is primarily motivated by a desire to access new applications in photonics and optoelectronics, results of which may lead to the integration of optical and electronic components at extremely small scales for optical computing. I believe that in addition to computer chip industries a number of other manufacturers will ultimately benefit from the work (e.g., manufacturers of optical data storage devices for security applications, optical sensing devices, display etc). The proposal also includes interfacing with the arts and design. The work centres around the effects which can be generated by implanting metal ions into glasses, causing these ions to cluster and aggregate into nanoparticles with controlled particle size and density gradient and then to manipulate the distribution, shape and orientation of these metal inclusions in up to 3-dimensions. Suitable design and accuracy of control allows 3-D metallic structures within the host substrate to be implemented and together with the resulting effective refractive index distributions this, in principle, allows a range of optoelectrical features to be available for many applications. The general subject area has been extensively studied at different levels for sometime now and has always been driven by the prospect of the exciting final applications that may be enabled. The present proposal is firmly based on specific knowledge and skills the applicant has developed in two separate areas but which can be combined to advance progress in this field. These relate to the use of a unique technique to introduce ions into glasses at much higher densities than currently possible with older techniques, and the use of annealing coupled with lasers of various pulse durations to move the ions and clusters into desired shapes and spatial configurations. These results will facilitate production, due to novel functionality, of a variety of cheaper and more effective devices for optical and photonics applications, and thus have a strong impact on a number of sectors such as photonics, materials science, etc. Hence, my work bridges the remits of two research areas, namely nanomaterials physics/science and laser micro/nano engineering, through design to application. The results to be expected will considerably increase our knowledge of new processes and metamaterials for optoelectronics. The anticipated technical impacts of the project, which should contribute towards the goal of the research, will be media and techniques for fabrication of metamaterials, which are cheaper to process at a higher level of complexity and wider functionality, metamaterials functioning at elevated/optical frequencies that are now too difficult and expensive to access, and novel ultra-fast and effective modulators, switches and optical amplifiers/sources based on these metamaterials. The necessary steps to ensure that these impacts flow from the project are dissemination of the results in a wide range of appropriate scientific/engineering journals and international conferences, demonstration of new technology and their application, transferring developed technology and approaches to industry via KTP TSB projects, and utilising preferences of the metamaterials and techniques in developing a wider family of optoelectronic devices using the advanced functionality of the designed nanomaterials. New technology represents real progress beyond the state-of-the-art and offers an excellent and time limited opportunity for the UK to enhance and extend its lead in the range of optoelectronics devices ultimately implemented globally. The research lines proposed will also provide an excellent basis for the training of research students in areas demanding skills in optoelectronics, laser micro/nano processing and materials science.

Publications

10 25 50
 
Description The EPSRC Research Leaders Award (2012-2014) which was added to my EPSRC Career Acceleration Fellowship (2010-2015) has led to the following key findings. I pioneered a laser technique for the processing of metallic surfaces. By carefully choosing the laser parameters, I am able to rapidly modify and generate highly organised surface structures on metals. These laser engineered surface structures (designated as LESS) have the potential to exhibit unique properties for laser modification of material surfaces.
This is important since Large particle accelerators for positive particles like protons - a prime example being the Large Hadron Collider (LHC) at CERN, Geneva, Switzerland - suffer from a fundamental limitation called "electron cloud" (e-cloud). Electrons and photons generated by the primary beam form a cloud of negative particles that accompany the proton beam, and are accelerated by it, causing a runaway process that ultimately limits the primary proton current that can be transmitted by the accelerator. Furthermore, satellites in space also suffer from problems that greatly resemble the e-cloud in accelerators and waveguides. These problems include the motion of satellites through electron clouds in outer space, the relative charging of satellite components under the influence of sunlight, and loss of performance of high power microwave devices on space satellites. These put an upper limit on the lifetime of satellites. The e-cloud effect must therefore be mitigated, or minimised, by reducing the ability of all metallic (and other) surfaces within the accelerator vacuum chamber and other devices to multiply these secondary electrons. The associated parameters are photoelectron yield (PEY) and secondary electron yield (SEY). PEY - also known as quantum efficiency - measures the number of electrons produced by a surface per incident photon through the photoelectric effect. SEY measures the number of electrons produced per incident electron at a given energy. Typically, the SEY value must be reduced well below one (< 1) if the e-cloud effects are to be fully avoided.
I headed a team reporting on producing LESS on stainless steel, copper, and aluminum. We observed that our highly regular surface topography has the ability to trap electrons and hence reduce the SEY of copper, aluminum, and stainless steel from 1.90, 2.55, and 2.25 to less that 1. This suggests that LESS approach may be a very viable solution for reducing the SEY.
Exploitation Route Extending this technique to fast and large area laser modification and structuring will lead to the development of unique laser techniques and may make the proposed technology suitable for addressing the e-cloud problem within the particle accelerator environment, along with the aforementioned sectors of satellite/aerospace applications and radiofrequency systems. A further advantage of this method over currently and commonly proposed e-cloud mitigation approaches is its potential for fast in-situ surface engineering leading to elaborate product and process design.
Sectors Aerospace, Defence and Marine,Chemicals,Electronics,Energy,Manufacturing, including Industrial Biotechology

URL http://www.stfc.ac.uk/news/large-hadron-collider-to-next-level/
 
Description • The high-precision laser surface engineering technology developed at the University of Dundee under the aegis of the additional EPSRC New Directions for Research Leaders Award (2012-2014) funding that was added to the fellowship, found direct application in the vacuum systems of advanced particle accelerators and will be incorporated in the Large Hadron Collider (LHC) at CERN. The impact of the research and its practical significance is demonstrated by CERN's plan to adopt this technology as a shared baseline for the upgrade to High Luminosity-LHC (HL-LHC) and the future circular collider. This technology allows to avoid the replacement of CERN cryogenic plants by eliminating the electron cloud, making substantial savings for CERN member states. This research direction is ongoing and received further funding through STFC (ST/P00086X/1 between 2016-2019, and ST/T001887/1 between 2020-2024). 1 - https://www.dundee.ac.uk/stories/dundee-uk-project-upgrade-large-hadron-collider 2 - https://www.dundee.ac.uk/stories/collaboration-cern • The award facilitated research in various nanomaterial and nanocomposite systems leading to a long terms research collaboration in materials printing for electronics and energy sector with a UK based chemical company. • The award facilitated engagement in impactful research with a UK based manufacturer of machinery for continuous casting of precious metals. • The fellowship directly led to research collaboration in optical elements based on nanocomposites with an EU-based manufacturer. • The award facilitated research collaboration with an EU-based photonics company • The research conducted under the aegis of the fellowship has led to the following five patents by the principal investigator: WO2017/153750 A1; WO2016/207660 A1; WO2016/207659 A1; WO2015/114291; WO2013107996-A1.
First Year Of Impact 2011
Sector Electronics,Energy,Manufacturing, including Industrial Biotechology,Other
Impact Types Societal,Economic

 
Description KTP
Amount £141,696 (GBP)
Funding ID KTP008747 
Organisation KT partnership 
Sector Private
Country United Kingdom
Start 10/2012 
End 10/2014
 
Description New Directions for EPSRC Research Leaders which was added to my current Career Acceleration Fellowship
Amount £278,311 (GBP)
Funding ID EP/I004173/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 04/2012 
End 07/2015
 
Description SUPA Industrial Placement Scheme
Amount £25,931 (GBP)
Funding ID Biomedical printed materials 
Organisation The Scottish Universities Physics Alliance (SUPA) 
Sector Academic/University
Country United Kingdom
Start 11/2013 
End 05/2014
 
Description SUPA Inspire Project
Amount £31,838 (GBP)
Funding ID Development & Testing of Silicon nanowire Biosensor Device 
Organisation The Scottish Universities Physics Alliance (SUPA) 
Sector Academic/University
Country United Kingdom
Start 03/2014 
End 09/2014
 
Description Agreement for the supply of materials characterisation services 
Organisation Rautomead Limited
Country United Kingdom 
Sector Private 
PI Contribution This is a follow up from a very successful KTP project (2012-2014) on continues casting of metals.
Collaborator Contribution We have been suppling materials characterisation advise - nanotechnology.
Impact Confidential
Start Year 2014
 
Description Laser Engineered Surface Structures (LESS) 
Organisation European Organization for Nuclear Research (CERN)
Country Switzerland 
Sector Academic/University 
PI Contribution We laser surface structured various substrates and a copper liner for CERN using our unique laser engineering techniques.
Collaborator Contribution They tested the surfaces for installation of the liner in the LHC.
Impact The copper liner was installed in the LHC and the final test will be done at the end of March 2016. This work led to the submission of a proposal to STFC with match funding provided by CERN.
Start Year 2015
 
Description Proof of concept and collborative work with STFC Daresbury Lab 
Organisation Daresbury Laboratory
Country United Kingdom 
Sector Private 
PI Contribution My group provide the laser surface structured substrates for tests.
Collaborator Contribution They make the measurements on SEY.
Impact so far a joined patent application and a journal paper.
Start Year 2013
 
Title AN ION EXCHANGE SUBSTRATE AND METALIZED PRODUCT AND APPARATUS AND METHOD FOR PRODUCTION THEREOF 
Description A method and apparatus for metalizing a substrate by heating and applying a voltage across an ion exchange substrate to embed metallic ions from a metallic layer within the ion exchange substrate by a process of ion exchange. The resultant as-diffused substrate has metallic ions are distributed substantially homogeneously across the substrate. This may be metalized by applying a pulsed laser beam to a surface of the as-diffused substrate at or near a concentration of metallic ions such that the energy of the laser causes the conversion of the metallic ions in the as-diffused substrate into metal atoms at or near the point at which the laser pulse is incident upon the as-diffused substrate thereby creating a metalized substrate with a surface pattern defined by the movement of the laser beam across the surface of the as-diffused substrate. 
IP Reference WO2013107996 
Protection Patent granted
Year Protection Granted 2013
Licensed Commercial In Confidence
Impact The patented technique led to the spatially selective, one-step precipitation of metal particles and fabrication of a homogeneously structured optical composite material: glass-metal composite. The optical and structural properties of such composite material can be designed at will, which could have potential impact on light/plasmon wave and sensing technologies, optoelectronics, and surface enhanced Raman spectroscopy.
 
Title METHOD OF, AND APPARATUS FOR, LASER BLACKENING OF A SURFACE, WHEREIN THE LASER HAS A SPECIFIC POWER DENSITY AND/OR A SPECIFIC PULSE DURATION 
Description A method of blackening a surface, comprises applying laser radiation to the surface of a target (10) to produce a periodic arrangement of structures on the surface of the target (10), wherein the laser radiation comprises pulsed laser radiation comprising a series of laser pulses and the power density of the pulses is in a range 2 GW/ cm2 to 50 GW/cm2 or 0.1 TW/cm2 to 3 TW/cmz, and/or a pulse duration between 200 femtoseconds to 1000 picoseconds. 
IP Reference WO2016207659 
Protection Patent application published
Year Protection Granted 2016
Licensed Commercial In Confidence
Impact The disclosed IP leads to the formation of high emissivity surfaces for a number of applications (e.g. heat exchangers) and also high contrast blackening of metal surfaces (for coding of information / marking of surfaces).
 
Title METHOD OF, AND APPARATUS FOR, REDUCING PHOTOELECTRON YIELD AND/OR SECONDARY ELECTRON YIELD 
Description A method of reducing photoelectron yield (PEY) and/or secondary electron yield (SEY) of a surface of a target (10), comprises applying laser radiation to the surface of the target (10) to produce a periodic arrangement of structures on the surface, wherein the laser radiation comprises pulsed laser radiation comprising a series of laser pulses and the power density of the pulses is in a range 0.01 TW/cm2 to 3 TW/cm2, optionally 0.1 TW/cm2 to 3 TW/cm2. 
IP Reference WO2016207660 
Protection Patent application published
Year Protection Granted 2016
Licensed Commercial In Confidence
Impact This has led to an RCUK funded project with equal match funding from CERN (Geneva, Switzerland). http://gtr.rcuk.ac.uk/projects?ref=ST%2FP00086X%2F1
 
Title NOVEL PHOTONIC DEVICES BASED ON CONICAL REFRACTION 
Description An optical system (31) with an input optical source (33) for projecting an input beam along an optical axis and an optical element (37, 43) which creates a cone refracted beam (41) from the input beam (35) then reconstructs the input beam (49). The optical element may comprise a first cone refractive element (37) which creates a cone refracted beam and reconstructs the beam using a reconstructing optical element (43) to apply a phase shift to the cone refracted beam. The optical system may be used to form a laser or a gain medium for a laser. 
IP Reference WO2010084317 
Protection Patent granted
Year Protection Granted 2010
Licensed Commercial In Confidence
Impact This work has led to, renewed, world-wide interest in the Conical Refraction/Diffraction phenomenon.
 
Title WELDED GLASS PRODUCT AND METHOD OF FABRICATION 
Description A method for welding together glass workpieces where one of the workpieces has metal nanoparticles positioned at or near the surface to be welded. The method comprises positioning the workpieces in operative contact at an interface where a weld is to be formed, applying a laser beam to be incident upon the interface wherein energy from the laser beam is absorbed by the nanoparticle bearing workpiece and the energy from the laser beam is transferred to the glass surrounding the metal nanoparticles to heat the glass and to weld the workpieces together. 
IP Reference WO2015114291 
Protection Patent granted
Year Protection Granted 2015
Licensed Commercial In Confidence
Impact Traditionally, joining techniques, such as adhesive bonding, arc bonding, anodic bonding, and soldering, have been employed for the manufacture of micro-optical, mechanical, electronic, and fluidic devices. In this context, laser micro-joining proved to be a superior method due to its advantages of high speed, high precision, consistent weld intensity, and low heat distortion. In my work, the employed laser is an industrially adaptable source and the patented technique will find applications in
 
Description Dundee University say laser technique makes copper more useful 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Media (as a channel to the public)
Results and Impact BBC News - on the discovery of a technique to make copper more adaptable and efficient
Year(s) Of Engagement Activity 2013
URL http://www.bbc.co.uk/news/uk-scotland-tayside-central-21042016
 
Description Laser technology to help take Large Hadron Collider to next level 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Press release related to a new international partnership based on the technology and IP developed within my EPSRC award
Year(s) Of Engagement Activity 2016
URL http://www.stfc.ac.uk/news/large-hadron-collider-to-next-level
 
Description Medieval stained glass and optoelectronics 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact A 1 page written report on "Medieval stained glass and optoelectronics" on emerging technologies in Public Service Review: UK Science & Technology (2012), Issue 8, pp. 125.
Year(s) Of Engagement Activity 2012
URL http://edition.pagesuite-professional.co.uk/Launch.aspx?EID=66898145-bb39-4569-bf6c-8c723f0e00d5
 
Description Picosecond lasers enable novel marking techniques 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact A piece for the Industrial laser solutions for manufacturers.
Year(s) Of Engagement Activity 2016
URL https://www.industrial-lasers.com/articles/print/volume-31/issue-2/departments/update/picosecond-las...
 
Description Scientists say blackening copper opens new applications 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Media (as a channel to the public)
Results and Impact A piece appeared in the Engineering and Technology magazine
Year(s) Of Engagement Activity 2013
URL http://eandt.theiet.org/news/2013/jan/dundee-copper.cfm
 
Description Silver Pastes Allow More Precise Laser Etching for Artists and Engineers 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact A piece appeared in Silver News based on my work on glass and metals.
Year(s) Of Engagement Activity 2016
URL https://www.silverinstitute.org/site/wp-content/uploads/2016/02/SNFeb2016.pdf
 
Description The laser quest 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Policymakers/politicians
Results and Impact A 1 page written report on "The laser quest" on emerging technologies in Public Service Review: UK Science & Technology (2012), Issue 8, pp. 124.
Year(s) Of Engagement Activity 2012
URL http://edition.pagesuite-professional.co.uk/Launch.aspx?EID=66898145-bb39-4569-bf6c-8c723f0e00d5
 
Description Unique Marking of Metals and Glass using Picosecond Lasers. 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact A piece for Novus LIGHT Technology Today on emerging industrial opportunities for lasers
Year(s) Of Engagement Activity 2016
URL https://www.coherent.com/downloads/NovusLight%201-2016.pdf