Towards Realisation of Untapped Oil Resources via Enhanced THAI-CAPRI Process Using Novel Catalysts

Lead Research Organisation: University of Manchester
Department Name: Earth Atmospheric and Env Sciences

Abstract

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Publications

10 25 50
 
Description The microbial synthesis of magnetic and catalytic Fe nanoparticles was demonstrated, and scaled up with an industrial partner. The particles were then used to successfully upgrade oil using the THAI-CAPRI process, in comparison to conventional catalysts
Exploitation Route Work ongoing, but hampered by current falling oil prices. The outputs from this project have proved invaluable in underpinning several ongoing projects on the production of functional biominerals for other areas of science and technology (e.g. catalysis and remediation)
Sectors Energy,Environment,Manufacturing, including Industrial Biotechology

 
Title Scaling up the production of biogenic magnetite nanoparticles, supplement to: Byrne, James M; Muhamadali, H; Coker, V S; Cooper, J; Lloyd, J R (2015): Scale-up of the production of highly reactive biogenic magnetite nanoparticles using Geobacter sulfurreducens. Journal of The Royal Society Interface, 12(107), 20150240 
Description Although there are numerous examples of large-scale commercial microbial synthesis routes for organic bioproducts, few studies have addressed the obvious potential for microbial systems to produce inorganic functional biomaterials at scale. Here we address this by focusing on the production of nano-scale biomagnetite particles by the Fe(III)-reducing bacterium Geobacter sulfurreducens, which was scaled-up successfully from lab-scale to pilot plant-scale production, whilst maintaining the surface reactivity and magnetic properties which make this material well suited to commercial exploitation. At the largest scale tested, the bacterium was grown in a 50 L bioreactor, harvested and then inoculated into a buffer solution containing Fe(III)-oxyhydroxide and an electron donor and mediator, which promoted the formation of magnetite in under 24 hours. This procedure was capable of producing up to 120 g biomagnetite. The particle size distribution was maintained between 10 and 15 nm during scale-up of this second step from 10 ml to 10 L, with conserved magnetic properties and surface reactivity; the latter demonstrated by the reduction of Cr(VI). The process presented provides an environmentally benign route to magnetite production and serves as an alternative to harsher synthetic techniques, with the clear potential to be used to produce kg to tonne quantities. 
Type Of Material Database/Collection of data 
Year Produced 2015 
Provided To Others? Yes  
 
Description JRL gave Pint of Science talk, 17th MAY 2017 Bluu Smithfield Market Hall 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Public/other audiences
Results and Impact Approx 50 general public attended Pint of Science talk, 17th MAY 2017 Bluu Smithfield Market Hall on microbes in the environment (one of three speakers)
Year(s) Of Engagement Activity 2017
 
Description School visit, Winchester 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Regional
Primary Audience Schools
Results and Impact JRL gave talk to 6th form students at Peter Symonds College, Winchester. Feedback positive ... better engagement with environmental science/geomicrobiology
Year(s) Of Engagement Activity 2017