Foaming and fat replacer ingredients

Lead Research Organisation: University of Edinburgh
Department Name: Sch of Physics and Astronomy

Abstract

Obesity related illness presents a huge financial and social challenge to Governments and health services in the UK, EU
and around the world. The UK House of Commons Health Select Committee calculated that in 2002 clinical obesity cost
the English economy somewhere between £3.3-3.7 billion per annum. A similar calculation in 2006 by the EU commission
estimated that between 59 billion Euros and 236 billion Euros per annum or 7-28% of the total healthcare budget of the
member states was spent on the consequences of obesity related illness. It is estimated that by 2050 obesity will affect
60% of the UK population. If this problem is not addressed it will result in an unprecedented and possibly unsustainable
drain on healthcare resources in the UK. Tackling this huge problem will require a multi faceted approach, not least of
which will be attempts to modify the eating behaviour of large parts of the population. Food manufacturers have been
proactive in this respect by developing a range of low or reduced fat foods to replace less healthy alternatives. However,
reduced fat foods at present have low uptake by consumers and make little profit for industry. Market studies show that
consumers will not choose healthier food and drink products that have inferior taste or mouth feel to the less healthy
equivalent. In this study we aim to develop protein-based ingredients and enabling technologies for the formulation of foods
with reduced energy density while providing stability and mouth feel that are equivalent or improved compared to the
original versions. We will use a multi-scale approach that aims both to understand the microscopic role played by novel fat
replacers and emulsifiers, how these will impact on structure at the colloidal level, and how this determines texture in the
whole food. This will allow us to broaden our specific approach into a general strategy that can be applied to a wider range
of food products.

Planned Impact

The ability to formulate and manufacture foods with a reduced energy density, which at the same time have sensory
properties closely matching those of the normal fat product, will have a large financial impact for the partner companies and
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Proposal original proforma document
Academic Beneficiaries
Describe who will benefit from the research [up to 4000 chars].
social and health benefits to the UK as a whole. Also, development of underpinning technology to facilitate production of
functional fat replacer ingredients would place the two academic partners at the forefront of the application of fundamental
research concepts to the intelligent design of food protein ingredients.
We have identified a number of benefits from this research that would impact on the partner organisations, the food
industry and society as a whole.
Economic: supply of commercially valuable protein prototypes from 2nd year of project resulting in potential additional
annual income stream building up to at least £400 million at (£1000/ton) (estimated by Premier Foods). Premier Foods,
Marlow Foods, Hlere and Mantons's will extend their product range during and after completion of the project. All partners
estimate that this will benefit them for at least 10 years after product launch. Nandi Proteins and Wright Agri Industry Ltd.
will benefit for at least 10 years after completion of the project by licensing fees and royalties.
Technical: new processes and products will be generated and patented. New methods for studying the formation of
structure in reduced fat products will be developed and applied to relevant systems. Agreement of all consortium members
will be sought prior to publication of the fundamental aspects of the project, to avoid jeopardizing granting of patents on
novel technologies and products arising from the project.
Environmental: reducing waste from food manufacturing plants and transforming waste into high value ingredients. We will
look at the modification of functional properties of food grade proteins that have traditionally been thought of as waste,
including pot ale or spent grain in brewing/distilling and a mycoprotein rich waste stream from Quorn manufacture (Marlow
Foods) that has already shown promise as a foaming ingredient. The technology to turn these in to useful functional food
proteins would demonstrate that so-called waste proteins can be converted to economically viable products, which would
open up the opportunity to apply the technology to other waste protein streams.
Social: the project will contribute to improve quality of life by reducing obesity of consumers which will come to effect within
1 year of completion of the project and will last as long as the novel ingredients and products are on the market. This is
potentially the most important impact of all given the huge economic cost to the UK of obesity related illness. We recognise
that the contributory factors for obesity are many and complex, and that overeating/eating energy rich foods is only one of
them. However, the manufacture of reduced energy density foods that look, taste and have the same texture as the higher
energy density equivalents could have a signiifcant impact on the problem.
Collaborative: the collaborative nature of the project will provide benefits to all partners. Industrial partners will gain access
to equipment and expertise which is generally not available within their own organisations. This will be of particular benefit
to the SME members of the consortium. Similarly, at a time of economic downturn when research budgets are tight, the
larger companies will gain access to highly innovative and novel ideas generated by the Universities and SME's. The
collaboration between HWU and UoE is in the spirit of the Scottish Universities Industry Innovation Network for Food and
Drink research pooling project, and will help establish Edinburgh as a major Scottish and UK centre for food research in
this area, and should lead to many years of collaborative food research outwith the current project.
 
Description The functionality profiles of Quorn's fermented broth and liquid co-product (centrate) were investigated. Ultra-filtration was carried out on the centrate to separate high and low molecular weight (MW) proteins and concentrate these protein fractions on a laboratory scale. The fermented broth was centrifuged to analyse both its supernatant and deposit fractions.
Foaming, emulsifying and rheological properties (viscosity, gelation) were assessed using a range of techniques on the broth and centrate samples. In parallel the protein composition of the samples was analysed by proteomics and SDS/Native-PAGE. A commercial whey protein concentrate (WPC) product was used as control.

- The high MW centrate fraction and fresh broth deposit showed outstanding foaming stability in comparison with the WPC control and other samples.
- Oil-in-water emulsions stabilised with the high MW centrate fraction displayed lower oil droplet sizes and higher stability than the control and other samples.
- Solutions and oil-in-water emulsions of high MW centrate fraction showed higher viscosities than the WPC control and other samples.
- The high MW centrate fraction displayed a lower gelation point than the WPC control and its gel showed a higher visco-elasticity profile than the control and other samples.
- Proteomic and electrophoretic analyses revealed a concentration of surfactant-like proteins in the functional centrate fraction (high MW).

Overall these results highlighted the functional potential of the fermented broth and centrate co-product, which could result from the presence of aggregated functional proteins and/or functionality imparted by the fungal cells themselves.
Exploitation Route Following this initial study the consortium is now interested in assessing the feasibility of producing and extracting functional mycoprotein on a large scale for use as functional ingredient (fat replacer, animal protein replacer) in innovative food products.
Preliminary results obtained on a laboratory scale indicated that the integration of suitable protein extraction processes could equate to the production of up to 13,500 tons (fermented broth) and 3,500 tons (recovered from the centrate co-product) of proteins per year for an 80% protein purity (values based on extraction of the full protein content). Aligned on the price of whey protein concentrate (currently £5.75 per kg for 80% protein), the production and extraction of functional mycoproteins could open up new markets of up to £78 million (fermented broth) and £14 million (centrate) per annum.
Sectors Agriculture, Food and Drink

 
Description Talks are ongoing with AB Mauri about exploiting the results of this research. We anticipate a development phase prior to full exploitation. Since this previous report our team has expanded and we have won Innovate funding to further develop the application of proteins from the Quorn waste stream. The new team includes Mars - who are interested in these ingredients for their own product range.
First Year Of Impact 2015
Sector Agriculture, Food and Drink,Manufacturing, including Industrial Biotechology
Impact Types Economic

 
Description Technology Strategy Board: Improving Food Supply Chain Efficiency
Amount £600,000 (GBP)
Funding ID BB/N005317/1 
Organisation Biotechnology and Biological Sciences Research Council (BBSRC) 
Sector Public
Country United Kingdom
Start 12/2015 
End 11/2018