Super-Abundant Size-Selected Cluster Technology for Nanoscale Design of Functional Materials

Lead Research Organisation: Swansea University
Department Name: College of Engineering

Abstract

Size-selected clusters are collections of atoms, from 2 to ~20,000, with diameters between a few Angstroms and ~20nm. The remarkable physical and chemical properties of clusters depend on the number of atoms they contain and differ dramatically from the corresponding individual atoms and bulk solids. They have numerous potential applications, as catalytic particles, as components of novel electronic and photonic materials and sensors, as binding sites for protein molecules in biochips, as environmental reference materials, etc etc.

The best current cluster beam sources are limited to the production of ~1microgram of clusters per day. I propose a method to increase that rate by 10 orders of magnitude, transforming the field.

The enormous increase in the availability of size-selected clusters produced by the "Matrix-Assembly Cluster Source" (MACS) is expected to open up completely new horizons across a wide range of disciplines - from physics and chemistry to biology and engineering - and applications, creating significant opportunities for radical advances in both basic science and advanced technology, notably in the nanoscale design of functional materials.

Planned Impact

Since the principle of the proposed cluster beam technology is completely original and the increase in the rate of production of size-selected clusters envisaged is as large as 5-10 orders of magnitude, the project offers very considerable potential for eventual economic impact.

It would probably not be possible to given a comprehensive list of the potential opportunities arising but in the Pathways to Impact document we seek to illustrate the range of possibilities and the diversity of sectors that could be impacted by the capacity to generate super-abundant quantities of precisely defined nanostructures in the size regime 1-10nm. This breadth of opportunities also provides a menu for the proposed demonstration experiments described in the main body of the proposal (Case for Support).

To consider just a few examples, the new level of cluster flux in the lab setting envisaged in this proposal (i.e. an increase over the current state of the art by up to 8 orders of magnitude) will enable facile preparation of biochip surfaces, optical films and precision catalysts for R&D at the test-tube or flask scale. The production rates ultimately available in an industrial setting (i.e. an increase of 10 orders of magnitude over current levels) should further enable viable manufacture of industrial quantities of colloids, pharmaceutical catalysts and coatings as well as novel electronic materials (e.g. variable capacitors).

The proposal includes provision for technical demonstrations and meetings with potential UK exploitation partners as well as a half-day event promoting the technology to UK companies, probably in year 4 or thereabouts.

These technical opportunities go along with the multiplicity of new, fundamental cluster studies that we expect to be enabled by this breakthrough technology.

Publications

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Alshammari K (2020) Optimization of sol-immobilized bimetallic Au-Pd/TiO2 catalysts: reduction of 4-nitrophenol to 4-aminophenol for wastewater remediation. in Philosophical transactions. Series A, Mathematical, physical, and engineering sciences

 
Description This grant is a transfer of the Fellowship grant awarded to REP at Birmingham, which is now held at Swansea. New outcomes since transfer to Swansea (1 June 2017) include a significant paper, accepted in Nature Communications, which reports a measurement "first". We used aberration-corrected scanning transmission electron microscopy (ac-STEM), in dark field imaging mode, together with a variable temperature microscope stage, to measure the proportions, as a function of temperature, of two competing structural arrangements of size-selected Au nanoparticles containing 561 atoms. This experimental "tour de force" provides the difference in energy between two critical points in the potential energy surface, the thing that controls the structure and dynamics of a system. It also provides a first quantitative benchmark for advanced theoretical methods which attempt the model the system, with varying degrees of success.

For more general comments see my submission for the original grant EP/K006061/1.
Exploitation Route The result is a new kind of measurement of a fundamental parameter which will provide a benchmark for modellers and an inspiration to experimentalists. The atomic structure problems underpin the performance of nanoparticles in applications such as catalysis and theranostics.
Sectors Chemicals,Electronics,Energy,Environment,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology

URL https://www.nature.com/ncomms/
 
Description Please see my report on the original grant, EP/K006061/1, which covers both the Birmingham and Swansea grant periods. Significant developments have taken place since summer 2022: 1) a new spin-off company was founded in 2022, called WeAreNium (named after the postdoc Dr Niu!), based on 2 patents I filed in summer 2022. The work leading to the patents can be traced to the second edition of the grant in Swansea. The company obtained seed funding from the Cambridge Carbon13 program and is currently raising a significant external round of funding. The theme of the company is green energy and materials production based on nanocluster catalysts eg low energy production of ammonia. 2) secondly the spin-off company Grove we founded back in 2018, but which has been a kind of shell company since then, should hopefully get a round of seed investment this year 2023. The theme is now biomedical applications of nanoparticles made by the methods developed in the grant.
First Year Of Impact 2022
Sector Chemicals,Energy,Environment,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology
Impact Types Economic

 
Description Scanwel Ltd 
Organisation Scanwel Ltd
Country United Kingdom 
Sector Private 
PI Contribution Design of instrument, testing and specification of mods, revisions
Collaborator Contribution Construction of instrument
Impact Demonstrator instrument for scaled-up nanoparticle beam production (MACS 3)
Start Year 2017
 
Company Name WeAreNium 
Description See narrative 
Year Established 2022 
Impact See narrative
 
Company Name Grove Nanomaterials Ltd 
Description Set up to exploit applications of the Matrix Assembly Cluster Source (MACS) and of catalyst powder generation by thin film dicing. The IPR (2 patents) captured at Birmingham University has now been transferred to Swansea University, ready for assignment to Grove. 
Year Established 2018 
Impact The current focus is recruitment of a suitable CEO to lead external funding raising for Grove.