Center for Low Emission Vehicle Research (CLEVeR)

Lead Research Organisation: University of Bath
Department Name: Mechanical Engineering

Abstract

The Centre for Low Emission Vehicle Research (CLEVeR) is a state-of-the-art equipment upgrade to an existing facility to allow research into low and ultra-low carbon liquid fueled vehicles as well as novel electric and hybrid electric vehicle (EV/HEV) platforms under real world driving conditions. Although conventionally fueled internal combustion engine powered vehicles will remain the dominant powertrain for the future, alternatively-fuelled vehicles (AFVs) and the shift to more electric and hybrids vehicles will gather momentum. The EU New Car CO2 Regulation mandates that by 2020 each manufacturer in the EU must average 95g/km of CO2. The UK new car figures for 2012 returned a 133.1 g/km average and achieving the 2020 target will be challenging.
The requirement to upgrade the current vehicle facility has been driven by the large research challenge that underpins the need to provide sustainable personal transport that reduces or eliminates CO2 into our environment. In helping to make a cleaner environment and mitigate climate change, aspects of the work to be undertaken within the vehicle facility will directly address one of the most imperative issues of our time.
The facility will be unique in the UK, a state-of-the-art facility will be created allowing research into new CO2 reducing technologies which can be assessed with a high degree of experimental precision. Much research is carried out on the technologies themselves, but very little is done at a systems level in an environment that replicates real world conditions.
Facilities such as this are found in industry and are mainly used for product development, supporting vehicle programmes and are not generally used for research. That is the major difference between the Bath facility and others. The facility will be multi-user and we aim to provide an inclusive and accessible research capability currently prohibitive or non-existent to many academic and even industrial research teams and especially SMEs.
Some important research areas that the facility has been designed to address are described below:
-Current EV/HEV systems are hampered by a lack of system optimisation, particularly under real world driving conditions. The facility will deliver an environment where world leading research can address the on-vehicle issues of energy efficiency and storage, integrated thermal management of components and subsystems especially under extreme temperature and humidity conditions. The trend to distributed motor systems requires a four wheel system such as that proposed. Further measurement instruments designed to evaluate the dynamic performance of the motor, controller and battery are included to evaluate the high frequency signals on the electrical systems.
-A key challenge of future engine developments and fuel research is linking the physical and chemical properties of the fuel with the combustion characteristics, emissions formation and emissions control systems. This facility will enable fuel scientists and vehicle engineers to work together to be more aware and better informed of the effects of new fuels, at an early stage, on emissions, CO2 production, vehicle and engine performance.
-The driver is the least predictable element within the vehicle system and better insights into driver behaviour are essential in order to evaluate the effectiveness of future low carbon CO2 propulsion and sub-systems under real world operation.
-The performance of future vehicle technologies are usually evaluated over legislative drive cycles such as the New European Drive Cycle (NEDC). While often indicative of trends, this method fails to provide accurate, robust information on the operation of these systems under real world driving conditions with respect to driver demands and ambient environmental conditions. This facility will enable investigations in to the interactions between the environment in which a vehicle is being used and the manner in which it is driven.

Planned Impact

CLEVeR establishes a world class vehicle research facility to address the challenges associated with ultra-low carbon liquid fueled vehicles, electric and hybrid electric vehicles (EV/HEV), under real world driving environments. This will allow fundamental research into novel vehicle CO2 reducing technologies and systems to be assessed with a high degree of experimental precision in the conditions in which they have to perform.
Economic and Societal Impact
In 2010, the UK produced 536 Million tonnes of CO2, 12% came from cars. By 2020 The EU New Car CO2 Regulation mandates that manufacturers must average 95g/km of CO2. In 2012 the UK new car figures averaged 133.1 g/km. Achieving the 2020 target will require further gains in vehicle efficiency, through greater efficiency of internal combustion engine (ICE) vehicles, the introduction of more Alternative Fuelled Vehicles (AFV) and the shift to more EV/HEVs. These CO2 targets will be challenging and the Automotive Council, comprising of academic and business representation have developed a roadmap of technologies leading to low carbon vehicles to 2040 and beyond.
CLEVeR will make a significant contribution for the provision of sustainable personal transport that reduces or eliminates CO2 emissions helping to make a cleaner environment and mitigate climate change. Aspects of the work to be undertaken will therefore directly address one of the most imperative issues of our time. Vehicles will become more energy efficient through the research facilitated by CLEVeR, thereby maximising fuel economy for consumers, saving millions of pounds in fuel costs and reduced road fund licenses as well as having a significant effect on reducing global carbon emissions thereby delivering improved air quality and enhancing the health of future generations.
Industrial Impact
Although conventionally fueled ICE vehicles will remain the dominant powertrain for the future, a shift to AFVs and EV/HEVs will occur. The SMMT 'New car CO2 Report 2013' shows AFVs volumes increased by 9.4% between 2012 and 2013.
The global focus to reduce emissions, particularly of CO2, has prompted almost every country to offer incentives for businesses and consumers to buy EV and HEVs. However, the mass adoption of these vehicles requires many hurdles to be overcome before they can become a mainstream automotive technology. Particular issues include the complex makeup of HEV/EVs, the cost of their components, the lack of standardisation within the industry and the increasing cost of magnets and other rare materials used in the batteries. CLEVeR will allow industry to develop and evaluate new and novel carbon reducing technologies within a systems context on-vehicle while it is subjected to real world conditions. Thereby directly supporting the UK automotive sector as it faces the challenges of delivering improvements in air quality whilst providing affordable low carbon vehicles. CLEVeR will not only support a framework for UK wide research, but will also act as a demonstrator, allowing the low carbon vehicle community to work more broadly with colleagues in other engineering and science disciplines to accelerate the take up of new technology.
Academic Impact
The potential academic impact of CLEVeR is substantial. It will act as a platform to support a whole range of research activities, a representative range of which has been detailed in the Academic Beneficiaries section. CLEVeR will allow an environment where fundamental academic research can be undertaken alongside applied in a world class vehicle research facility. It will be used to educate generations of postgraduate students, providing valuable skills for the automotive industry as well as developing highly informed academics. The opportunity that this facility will afford to postgraduate students to work alongside research scientists, engineers and industrial users will provide a route for them to have a significant impact on our science and society.

Publications

10 25 50
 
Description Research has allowed analysis to be made of the differences between standard emissions cycles and on-road driving in respect of fuel economy and emissions. Work has also resulted in a better understanding of range implications for electric vehicles. On-vehicle validation of catalytic fuel reformers has been undertaken which has shed new light into their operation and effectiveness.
Exploitation Route The facility continues to provide invaluable access to research facilities and expertise to SMEs, OEMs and academic researchers. Collaborative research has been undertaken with Ford, McLaren, BP, AVL, SAIC, Mazda. Some of this will not be published but is leading to real world impact. We have provided access for SMEs with novel products aimed at removing ultrafine particulate matter from vehicle exhaust as well as offering novel propulsion systems for commercial taxis.
Sectors Transport

 
Description This is an equipment grant and the new facility was influential in our research centre (Powertrain & Vehicle Research Centre) being designated the APC ICE - Systems Efficiency spoke. The facility continues to develop and mature as a focus for vehicle centred research, it is firmly established as a facility that can support fundamental studies into technologies tools and techniques. Research around experimental techniques and modelling approaches has been conducted, including the development of new driver behaviour models that better represent human driving characteristics. The facility also continues to provide invaluable access to research facilities and expertise to SMEs, OEMs and academic researchers. Collaborative research has been undertaken with Ford, McLaren, BP, AVL, SAIC, Mazda. Some of this will not be published but is leading to real world impact. We have provided access for SMEs with novel products aimed at removing ultrafine particulate matter from vehicle exhaust as well as offering novel propulsion systems for commercial taxis. We have worked with researchers from the University of Leeds to investigate the emissions behaviour of hybrid vehicles under realistic operating condition. This has contributed to a PhD thesis and conference publications presented in Japan. As the research group continues to develop we have restructured the operating procedures and staffing of the facility to offer a more professional and accountable service to research partners. We have successfully demonstrated that through the appropriate application of planning and monitoring we can deliver innovative fundamental research with the same attention to planning, quality and timeliness as would typically be experienced in the Engineering Service Provider sector. These methods are a significant enhancement of our existing methods and contribute to enhanced ongoing financial sustainability of the facility. In addition the methods are being rolled out across other experimental facilities in the group as we prepare for the opening of our new Institute for Advanced Automotive Propulsion Systems (IAAPS) in the coming year.
Sector Transport
Impact Types Societal

 
Description ADAPT Reducing Vehicle Carbon Emissions Through Development of a Compact, Efficient and Intelligent Powertrain (APC6)
Amount £1,108,149 (GBP)
Organisation Advanced Propulsion Centre 
Sector Charity/Non Profit
Country United Kingdom
Start 04/2017 
End 12/2020
 
Description Customer Fuel Economy Test + Analysis
Amount £112,000 (GBP)
Organisation Jaguar Land Rover Automotive PLC 
Department Jaguar Land Rover
Sector Private
Country United Kingdom
Start 03/2017 
End 03/2018
 
Description EPSRC - IAA
Amount £96,000 (GBP)
Organisation Ford Motor Company 
Sector Private
Country United States
Start 09/2016 
End 03/2018
 
Description EPSRC IAA
Amount £50,000 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 09/2016 
End 02/2018
 
Description GPF Inlet Conditions and Low Temperature TWC
Amount £212,370 (GBP)
Organisation SAIC Motor Corporation Limited 
Sector Private
Country China
Start 05/2018 
End 07/2019
 
Description Horiba MIRA
Amount £18,000 (GBP)
Organisation Horiba 
Department HORIBA MIRA
Sector Private
Country United Kingdom
Start 09/2017 
End 08/2020
 
Description Industrial Funding
Amount £419,945 (GBP)
Organisation Jaguar Land Rover Automotive PLC 
Department Jaguar Land Rover
Sector Private
Country United Kingdom
Start 07/2014 
End 04/2017
 
Description Innovate UK
Amount £260,559 (GBP)
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 01/2017 
End 04/2018
 
Description Low Carbon Vehicles
Amount £124,973 (GBP)
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 01/2017 
End 04/2018
 
Description Model Based Validation
Amount £593,000 (GBP)
Organisation Ford Motor Company 
Sector Private
Country United States
Start 03/2018 
End 08/2020
 
Description On-Board Hydrogen Production for Cleaner Vehicles
Amount £89,000 (GBP)
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 02/2017 
End 03/2018
 
Description PhD Support
Amount £30,000 (GBP)
Organisation Ford Motor Company 
Sector Private
Country United States
Start 10/2016 
End 09/2019
 
Description SAIC Motors
Amount £125,000 (GBP)
Organisation SAIC Motor Corporation Limited 
Sector Private
Country China
Start 01/2018 
End 01/2019
 
Description SAIC Motors
Amount £11,000 (GBP)
Organisation SAIC Motor Corporation Limited 
Sector Private
Country China
Start 02/2018 
End 03/2018
 
Description SPEED-V Super-high Power-dense Engines for Electric-hybrid Vehicles - Modular Downsized Internal Combustion Engines with Low CO2 Per Unit Power Output for Hybrid Powertrain
Amount £2,230,000 (GBP)
Organisation Advanced Propulsion Centre 
Sector Charity/Non Profit
Country United Kingdom
Start 11/2016 
End 04/2020
 
Description phd case studenship
Amount £30,000 (GBP)
Organisation Ford Motor Company 
Sector Private
Country United States
Start 09/2016 
End 03/2022
 
Description APC Spoke. Internal Combustion Engines - Systems Efficiency 
Organisation Advanced Propulsion Centre
Country United Kingdom 
Sector Charity/Non Profit 
PI Contribution We were selected to be the Internal Combustion Engine - System Efficiency Spoke as part of the Advanced Propulsion Centre. The faculty and EPSRC award being reported on contributed to securing this nomination. The role of Spokes are: To be an ambassador for the APC and its objectives and initiatives, including encouraging the community to participate in APC projects To provide expert input into discussions and debate on the Key Technology, including global benchmark input to help maintain or develop the UK capability in the Key Technology to world-class standing To engage with organisations (both industrial and academic) to build an open and transparent community around the Key Technology To host events, seminars and meetings with members of the community, addressing topics typically including: • Support of the development of strategic roadmaps for the Key Technology • significant challenges that the UK research community and industry needs to address • areas of investment necessary to ensure that the community has open access to world class facilities • curriculum requirements in the development of courses, from technician level training to post-graduate courses
Collaborator Contribution Our partner is the APC who is providing direction and support to enable the role of the Spoke to be met.
Impact 31 January 2017. Spoke launched at the University of Bath combined with an ICE networking event to develop the Thermal Systems roadmap on behalf of the APC. Event attended by 80 industrialists and academics.
Start Year 2015
 
Description Hosted a meeting of the Low Carbon Vehicle Partnership 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact To make the Low Carbon Vehicle Partnership aware of the facility and the potential use for its members who in general are SMEs
Year(s) Of Engagement Activity 2015
URL http://www.bath.ac.uk/mech-eng/research/pvrc/facilities/low-emission-vehicle-research/index.html
 
Description Submission of case study to EPSRC Roadmap for Infrastructure Investment in Engineering 
Form Of Engagement Activity A magazine, newsletter or online publication
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Other audiences
Results and Impact We were requested to supply a case study of the work we had undertaken on the facility by the EPSRC
Year(s) Of Engagement Activity 2016