Novel Variable Conductance Heat Pipe Coupled with a Stirling Engine

Lead Research Organisation: Northumbria University
Department Name: Fac of Engineering and Environment

Abstract

The proposed work involves the design, construction and testing on a micro-combined-heat-and-power (mCHP) unit of a
variable capacity heat pipe (VCHP) in which the mCHP waste heat is managed using one or more (depending upon
capacity of the store) novel heat pipes arranged to link with a phase change material (PCM) thermal store. Novelty lies in
the use of an inert gas inventory in the heat pipe whose pressure can be varied in response to domestic heating demand
and the inclusion of a compact PCM thermal store. Variations in inert gas pressure are used to regulate the domestic
heating system heat exchange surface area (and, hence, capacity) smoothly and continuously, whilst the PCM thermal
store is used to manage the availability of this heat over extended time horizons. Though the proposal is focused on
domestic-scale mCHP applications, the concept is equally applicable to larger scale commercial combined heat and power
plants.
Northumbria's University's contribution is to develop a simulation model of the mCHP unit and VCHP and use the model to
design a domestic-scale experimental pilot rig. The pilot rig will be constructed in Northumbria's Low Carbon Systems
laboratory using an existing Stirling cycle mCHP module. The VCHP unit will be constructed by the collaborators to the
sizing specification designed with the assistance of the simulation model. Northumbria will perform a series of experiments
at thermal demands relevant to typical domestic heating loads - both winter (space heating and hot water) and summer (hot
water only). The intention is to develop the research to a proof-of-concept stage only. A further application of the
simulation model will be used to design system options for a range of house types with differing occupancies and heating
demands. Results will be reported as a basis for possible prototying and field demonstration.

Planned Impact

Lead collaborator TWI will play a major role in dissemination. They will ensure that findings related to the project are
effectively disseminated across the relevant industrial sectors. TWI coordinates the Energy Generation and Supply KTN
which will provide a unique means of industrial dissemination for the project.
Presentations will be made at the periodic HEXAG and PIN meetings (in which Professor Reay is coordinator).
Sufficient new research is expected to be delivered for two internatuional journals papers.
A summary outcomes bulletin will be made available for the key practice/industry stakeholders including relevant
equipment manufacturers, architects and professional engineers, builders and installers, building surveyors and community
special interest groups.

Publications

10 25 50
 
Description The research has provided a useful insight into variable capacity heat pipes. We have demonstrated that the heating capacity of a heat pipe can be varied by using a variable pressure inert gas to displace the condensing vapour at the sink end of the heat pipe. The inert gas pressure can be conveniently varied by heating or by throttling from a vessel at high pressure. Additionally, we have found that by encapsulating the source end of the heat pipe using phase change material (PCM) the number of CHP engine module starts can be reduced thereby increasing module operating efficiency. The research has, therefore, resulted in a compact and self-controllable thermal storage system for micro renewable thermal energy systems.
Exploitation Route The next stage in this research will be to design, build and test a full-scale prototype self-regulating thermal storage system built around a core of multiple heat pipes. Special consideration of a responsive method of inert gas heating and cooling should be given.
Sectors Construction,Energy

URL http://www.thermac-project.co.uk
 
Description This research has involved collaborative partnership links with three companies - TWI Ltd, Thermacore Europe Ltd and Sustainable Engine Systems (SES) Ltd. All companies have developed improved manufacturing procedures for evacuated heat pipes using water as the working fluid as well as a better insight into inert gas interaction with working fluids in heat pipes and a new opportunities for the development of thermal storage heat pipe systems.
First Year Of Impact 2013
Sector Construction,Energy,Manufacturing, including Industrial Biotechology
Impact Types Economic

 
Description Industrial partnering on the THERMAC project. 
Organisation Sustainable Drainage Systems
Country United Kingdom 
Sector Private 
PI Contribution Our research identified candidate phase change materials, conducted evaluative modelling of potential domestic-scale applications of the Thermac concept and assembled and tested of two Thermac experimental test rigs.
Collaborator Contribution TWI evaluated the properties of the candidate phase change materials and assessed corrosion risk and material selections. Thermacore built two test kits of parts based on single heat pipes with inert gas stores and water-based evaporator heating and condenser cooling sections. SES worked with a consultant, David Reay Associates, to design the experimental variable conductance heat pipes.
Impact Hislop, D., et al. (2015) Variable conductance heat pipes for managing thermal stores. 14th UK Heat Transfer Conference, Edinburgh. THERMAC - Thermal Management Controller for Domestic Micro-generation Systems. 32nd HEXAG Meeting, Newcastle, 2015. www.hexag.org/news/32/david_reay.pdf
Start Year 2013
 
Description Industrial partnering on the THERMAC project. 
Organisation TWI The Welding Institue
Country United Kingdom 
Sector Private 
PI Contribution Our research identified candidate phase change materials, conducted evaluative modelling of potential domestic-scale applications of the Thermac concept and assembled and tested of two Thermac experimental test rigs.
Collaborator Contribution TWI evaluated the properties of the candidate phase change materials and assessed corrosion risk and material selections. Thermacore built two test kits of parts based on single heat pipes with inert gas stores and water-based evaporator heating and condenser cooling sections. SES worked with a consultant, David Reay Associates, to design the experimental variable conductance heat pipes.
Impact Hislop, D., et al. (2015) Variable conductance heat pipes for managing thermal stores. 14th UK Heat Transfer Conference, Edinburgh. THERMAC - Thermal Management Controller for Domestic Micro-generation Systems. 32nd HEXAG Meeting, Newcastle, 2015. www.hexag.org/news/32/david_reay.pdf
Start Year 2013
 
Description Industrial partnering on the THERMAC project. 
Organisation Thermacore Europe
Country United Kingdom 
Sector Private 
PI Contribution Our research identified candidate phase change materials, conducted evaluative modelling of potential domestic-scale applications of the Thermac concept and assembled and tested of two Thermac experimental test rigs.
Collaborator Contribution TWI evaluated the properties of the candidate phase change materials and assessed corrosion risk and material selections. Thermacore built two test kits of parts based on single heat pipes with inert gas stores and water-based evaporator heating and condenser cooling sections. SES worked with a consultant, David Reay Associates, to design the experimental variable conductance heat pipes.
Impact Hislop, D., et al. (2015) Variable conductance heat pipes for managing thermal stores. 14th UK Heat Transfer Conference, Edinburgh. THERMAC - Thermal Management Controller for Domestic Micro-generation Systems. 32nd HEXAG Meeting, Newcastle, 2015. www.hexag.org/news/32/david_reay.pdf
Start Year 2013