Understanding Delamination Suppression at High Deformation Rates in Through-Thickness Reinforced Laminated Composites

Lead Research Organisation: University of Oxford
Department Name: Engineering Science

Abstract

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Publications

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Cui H (2018) Dynamic bridging mechanisms of through-thickness reinforced composite laminates in mixed mode delamination in Composites Part A: Applied Science and Manufacturing

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Cui H (2019) A critical study on impact damage simulation of IM7/8552 composite laminate plate in International Journal of Impact Engineering

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Cui H (2019) Coupon scale Z-pinned IM7/8552 delamination tests under dynamic loading in Composites Part A: Applied Science and Manufacturing

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Cui H (2017) Bridging mechanisms of through-thickness reinforcement in dynamic mode I&II delamination in Composites Part A: Applied Science and Manufacturing

 
Description Interesting new experimental evidence on the rate dependent behaviour of through thickness reinforced laminated composites is emerging. This evidence is essential in providing the designers with critically important information absence of which could adversely affect the design.
Exploitation Route Comparison against experimental results generated by other researchers.
Input into procedures for calibration of models for simulation of delamination and its suppression via through-thickness reinforcement adopted or developed by other researchers.
Exploitation of previously developed methodologies and capabilities in current and future projects where improvements are sought.
Sectors Aerospace, Defence and Marine,Education,Environment,Manufacturing, including Industrial Biotechology,Transport

 
Description The generated (at Oxford's Impact Engineering Laboratory) experimental data has been (and continues to be) used to support the development of macroscopic cohesive models for simulation of through-thickness reinforced laminated composites. These models are already been used to explore the limits in the design of new generation of hybrid fan blades for large civil aviation gas turbine engines designed and manufactured by Rolls-Royce. Three subsequent projects funded by Innovate UK as a part of ATI programme have involved the researchers and equipment developed during this project. This has yielded methodologies and capabilities which are in the process of being broadened to smaller length scales and uplifted to Technology Readiness Level 6 and are as such being intensively utilised by our industrial colleagues at Rolls-Royce plc.
First Year Of Impact 2017
Sector Aerospace, Defence and Marine,Digital/Communication/Information Technologies (including Software),Education,Environment,Manufacturing, including Industrial Biotechology,Transport
Impact Types Societal,Economic

 
Description The research findings have encouraged the manufacturers to use more composite materials as the research showed their ability to resist impact loading if the through thickness reinforcement was designed appropriately
Geographic Reach Multiple continents/international 
Policy Influence Type Participation in a guidance/advisory committee
Impact The new design capability has resulted in the choice of materials fro more sustainable design and greater economic benefit, whilst protecting the environment.
 
Description Cornerstone: Mechanical Engineering Science to Enable Aero Propulsion Futures
Amount £6,143,615 (GBP)
Funding ID EP/R004951/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 11/2017 
End 04/2023
 
Description Defending Engine against ICE impact in the compressor
Amount £6,900,000 (GBP)
Organisation University of Oxford 
Sector Academic/University
Country United Kingdom
Start 02/2018 
End 06/2023
 
Description Design of Engineered Lightweight Innovative Casings for Engines (DELICE)
Amount £5,000,000 (GBP)
Funding ID Innovate UK ref. 113106 
Organisation University of Oxford 
Sector Academic/University
Country United Kingdom
Start 12/2016 
End 09/2021
 
Description EPSRC - Responsive Mode
Amount £300,000 (GBP)
Funding ID EP/M015319/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 04/2015 
End 03/2017
 
Description FAN Design And INtegrity, GO (FANDANGO), Innovate UK ref.no. 113232
Amount £16,900,000 (GBP)
Organisation University of Oxford 
Sector Academic/University
Country United Kingdom
Start 01/2020 
End 12/2024
 
Description FAN Testing And STatistical Integrity CALibration (FANTASTICAL), Innovate UK reflno. 113190
Amount £13,700,000 (GBP)
Organisation University of Oxford 
Sector Academic/University
Country United Kingdom
Start 11/2018 
End 10/2023
 
Title High-speed digital metrology 
Description The ability to use multiple high-speed digital cameras has yielded the development of DIC based algorithm for tracking of selected markers in 3D for displacement/velocity and strain measurements. The algorithm takes care of physical and digital noise by scale separation and motion blur by custom edge detection thus providing more accurate data for validation of newly developed simulation models. 
Type Of Material Improvements to research infrastructure 
Year Produced 2015 
Provided To Others? No  
Impact Ability to quantify experimental observations beyond previously known limits. 
 
Description Follow up investigation 
Organisation Frazer-Nash Consultancy
Country United Kingdom 
Sector Private 
PI Contribution The discussions on the collaboration in support of the development of the next generation of submarines are taking place whereby the research at the University of Oxford will be complemented by the work at Frazer-Nash Consultancy in order to provide Rolls-Royce with continuing support beyond the 'life expectancy' of a typical research student or postdoctoral researcher placed at the university. The topics discussed to-date are directly related to the previous and current research into the applications of composite materials in submarine structures.
Collaborator Contribution Rolls-Royce provided material in support of research into rate dependent properties of glass, reinforced polymer matrix composites, currently investigated at Oxford.
Impact Journal publications are planned (drafts are ready) to publicise the findings of experimental investigation of rate dependent behaviour of composites hygroscopically aged/preconditioned.
Start Year 2015
 
Description Follow up investigation 
Organisation Rolls Royce Group Plc
Department Rolls Royce Submarines
Country United Kingdom 
Sector Private 
PI Contribution The discussions on the collaboration in support of the development of the next generation of submarines are taking place whereby the research at the University of Oxford will be complemented by the work at Frazer-Nash Consultancy in order to provide Rolls-Royce with continuing support beyond the 'life expectancy' of a typical research student or postdoctoral researcher placed at the university. The topics discussed to-date are directly related to the previous and current research into the applications of composite materials in submarine structures.
Collaborator Contribution Rolls-Royce provided material in support of research into rate dependent properties of glass, reinforced polymer matrix composites, currently investigated at Oxford.
Impact Journal publications are planned (drafts are ready) to publicise the findings of experimental investigation of rate dependent behaviour of composites hygroscopically aged/preconditioned.
Start Year 2015
 
Title Software modules for incorporation into larger commercial software packages 
Description Many modules have been developed during the course of the project and related parallel activities, compatible with large commercially available software packages for engineering design. These modules have been uniquely contracted and verified against analytical solutions, as well as calibrated and validated against a whole range of experiments particularly designed to represent the in-service conditions which prompted the research. 
Type Of Technology Software 
Year Produced 2016 
Impact The engineers, members of our industrial collaborators, have been able to design components and structures capable of withstanding the impact loading previously not achieved. 
 
Description Attendance of international conferences on mechanics of composite materials 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Industry/Business
Results and Impact The new manufacturing method investigated by the project, has yielded several novel experimental and modelling methodologies related to through thickness reinforcement of laminated composite materials. This has been reported by the project consortium at practically all relevant international conferences on composite materials since 2015.
Year(s) Of Engagement Activity 2016,2017