Composite Dielectric Structures with Enhanced Lifetimes

Lead Research Organisation: University College London
Department Name: Chemistry

Abstract

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Publications

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Chen S (2021) The importance of particle dispersion in electrical treeing and breakdown in nano-filled epoxy resin in International Journal of Electrical Power & Energy Systems

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Lv Z (2017) Evolution of partial discharges during early tree propagation in epoxy resin in IEEE Transactions on Dielectrics and Electrical Insulation

 
Description The growth of electrical trees is a mechanism of long-term failure in polymer insulation systems. The objective of this project is to develop quantified descriptions of how a dielectric's micro-structure impacts tree growth. For the first time it is expected that the interaction between micro-filler/nano-filler and an electrical tree can be established.
Optimum chemical precursor system and processing conditions have successfully been formulated and developed for the deposition of nano-BN filled layered epoxy systems using a controlled fabrication technology based on the novel, cost-effective and non-vacuum Aerosol Assisted Ion Deposition (AAID) method at UCL. The reproducibility of such deposition has been demonstrated.
These BN/epoxy nanocomposite films were well characterised using a combination of SEM, FTIR and Raman spectroscopy to study the dispersion of nano-sized fillers within the epoxy matrix, surface morphology, structure and filler-polymer matrix interface. Further in-depth characterisation is in progress.
Nanocomposite films with different wt% (e.g. 5 and 10 wt%) of BN nano-filler have also been fabricated using AAID method and supplied to the Manchester's team (led by Prof Rowland in order to establish the mechanism of long-term failure in polymer high voltage insulation systems.
From the characterisation of tree growth study at Manchester, structures with ~50 µm think layers of nano-composites exhibited tree-retardant properties and significant improvements in performance of preventing high voltage breakdown, where electrical tree branches moving along the surfaces rather than through the structures.
Further samples with composite films with varying in the size, concentration of nano- and micro fillers and their dispersion, thickness of the layers will be fabricated and characterised at UCL so that these materials properties and filler-matrix interface, dielectric structure, tree morphology and life expectance could be systematically studied and correlated in collaboration with Manchester in order to establish the mechanism of tree growth. This will provide vital information towards the design and development of a framework for improved dielectric material design, by modification of electrode/polymer interface and by development of layered dielectric structures. In addition, in-situ formation of nanocomposites would also be explored. We will develop with the power industry a route for future development of process and products for the power networks, mass transit and power electronics industries to exploit the findings of our project.
Exploitation Route We will work closely with our industrial collaborators and technology experts from the power industry to develop a road map for potential exploitation of structured dielectrics as well as the future development of process and products for the power networks, mass transit and power electronics industries to exploit the findings of our project.
The micro- and nano-composite films and the well-controlled fabrication of composite thin film technology developed in this project can also be adapted and exploited as multifunctional materials for aerospace, automotive, energy and biomedical applications.
Sectors Aerospace, Defence and Marine,Electronics,Energy,Healthcare,Manufacturing, including Industrial Biotechology,Transport

 
Description The deposition technology for nanocomposite materials has been adapted and exploited for use in the fabrication of bio-nanocomposite materials for healthcare and biomedical applications as well as anti-icing coatings for safe artic shipping, and most recently for next generation electrochemical system for sustainable direct CO2 capture and utilization/storage as clean solar fuel.
First Year Of Impact 2021
Sector Aerospace, Defence and Marine,Chemicals,Energy,Environment,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology
Impact Types Societal,Economic,Policy & public services

 
Description ENDURANCE
Amount £187,508 (GBP)
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 03/2016 
End 02/2017
 
Description ERANET ACT 3: Accelerating CCUS Technologies
Amount € 2,800,000 (EUR)
Funding ID 5975830 
Organisation Department for Business, Energy & Industrial Strategy 
Sector Public
Country United Kingdom
Start 10/2021 
End 09/2024
 
Description H2020 Sedna
Amount € 6,500,000 (EUR)
Funding ID 723526 
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 05/2017 
End 04/2020
 
Description HIGH-PROSPECTS
Amount £1,245,338 (GBP)
Funding ID 102470 
Organisation Innovate UK 
Sector Public
Country United Kingdom
Start 11/2016 
End 10/2018
 
Description High-ACCuracy printed electronics down to µm size, for Organic Large Area Electronics (OLAE) Thin Film Transistor (TFT) and Display Applications.
Amount € 5,931,888 (EUR)
Funding ID 862410 
Organisation European Commission H2020 
Sector Public
Country Belgium
Start 04/2020 
End 10/2023
 
Description Marketplace
Amount € 8,147,525 (EUR)
Funding ID 760173 
Organisation European Commission H2020 
Sector Public
Country Belgium
Start 01/2018 
End 12/2022
 
Description Multifunctional coatings
Amount £106,000 (GBP)
Organisation Defence Science & Technology Laboratory (DSTL) 
Sector Public
Country United Kingdom
Start 10/2018 
End 09/2021
 
Title A novel deposition method applicable for biomedical applications. 
Description A novel method and tooling for depositing functional layers for dialysers for the effective removal of toxin including protein bound toxin. 
Type Of Material Improvements to research infrastructure 
Year Produced 2018 
Provided To Others? No  
Impact An innovative and cost-effective method for the removal of protein bound toxin during dialysis. 
 
Title Collections of dielectric samples/specimens that have been created as part of your work. 
Description A collection of samples for the dielectric breakdown measurements and can be used for benchmarking. 
Type Of Material Database/Collection of data 
Year Produced 2018 
Provided To Others? No  
Impact The samples can be supplied for round robin testings to verify the dielectric breakdown results and for future benchmarking. 
 
Description Nanocomposite coatings for aviation applications. 
Organisation CAV Aerospace
Country United Kingdom 
Sector Private 
PI Contribution Materials discovery and innovative and cost-effective manufacturing of high performance nanocomposite coatings by UCL.
Collaborator Contribution Exploitation of nanocomposite coatings by CAV Aerospace for aviation applications.
Impact Multidisciplinary collaboration which has led to a joint grant application to develop a prototype demonstrator.
Start Year 2016
 
Description Nanocomposite coatings for engineering applications 
Organisation Cytec Industries
Department R&D
Country United States 
Sector Private 
PI Contribution The development of robust and cost-effective multifunctional nanocomposite coatings for automotive applications.
Collaborator Contribution *Formulated coating precursor *Established the window of processing conditions for multifunctional coatings *Successfully fabricated and tested the robust multifunctional nanocomposite coatings which fulflling the requirements of industrial partners
Impact The has led to H2020 project submission in 2019 for the industrial scale up and pilot project.
Start Year 2018
 
Description Nanocomposite coatings for functional applications 
Organisation Centre for Process Innovation (CPI)
Country United Kingdom 
Sector Private 
PI Contribution The materials formulation and processing of nanocomposite films for functional applications.
Collaborator Contribution Scale up processing using the formulation developed by the UCL team.
Impact Agreement to enter into joint grant application to Innovate UK.
Start Year 2018
 
Description Thin films and Nanocomposites for structural and functional applications. 
Organisation William Blythe Ltd
Country United Kingdom 
Sector Private 
PI Contribution Materials formulation, functionalisation and applications with end-users.
Collaborator Contribution Materials supplier within the value chain.
Impact Multidisciplinary collaboration.
Start Year 2018
 
Title DEPOSITION OF POLYMERIC FILMS 
Description An apparatus for and method of depositing a polymeric film on a substrate (5) , the apparatus comprising: a delivery unit (7, 8) for delivering an aerosol spray comprising aerosol droplets of a liquid precursor comprising a polymeric phase to the substrate, the polymeric phase comprising a polymeric material and at least one solvent; a heating unit (15) for at least heating an environment such as at least partially to evaporate the at least one solvent of the polymeric phase prior to the aerosol droplets depositing on the substrate; and an electrostatic field generation unit (9) for generating an electrostatic field between the delivery unit and the substrate, and electrostatically charging the aerosol droplets such that the aerosol droplets are electrostatically attracted to the substrate. 
IP Reference WO2006085114 
Protection Patent application published
Year Protection Granted 2006
Licensed Commercial In Confidence
Impact The development of superthin/thin polymeric thin films and coating technology has created a platform technology which is now being exploited for a variety of applications in transport, clean energy, healthcare and biomedical applications.
 
Title In-situ formation of nanocmposites 
Description A novel and cost-effective in-situ processing of dielectric nanocomposites with well controlled structure and composition, as well as minimising the agglomeration of nanoparticles in composites. 
IP Reference  
Protection Protection not required
Year Protection Granted 2017
Licensed Commercial In Confidence
Impact Simplfying the processing of nanocomposites. The fabricated method is not only applicable for dielectric application but also for other structural, functional and biomedical applications.
 
Title Medical device -dialyser 
Description Received Therapeutic Acceleration Support (TAS) Fund of £74840 to perform a proof of concept of novel and high performance coated haemodialysis dialysers designed to adsorb uraemic toxins. 
Type Therapeutic Intervention - Medical Devices
Current Stage Of Development Initial development
Year Development Stage Completed 2019
Development Status Under active development/distribution
Impact The novel coated dialyser has generated interests from 3 international dialyser manufacturers that wish to collaborate with us and evaluate our coated dialysers. 
 
Description 2020 The 10th International Conference on Key Engineering Materials 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The purpose of The 10th International Conference on Key Engineering Materials (ICKEM 2020) is to bring together researchers, engineers and practitioners interested in the whole range of fields related to the materials that underpin modern technologies
Year(s) Of Engagement Activity 2020
URL https://www.buildup.eu/en/events/10th-international-conference-key-engineering-materials-ickem-2020
 
Description 2nd International Conference and Expo on Ceramics and Composite Materials Berlin, Germany July 25-26, 2016 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The keynote paper was well received which has led to wider collaborations and join grant applications.
Year(s) Of Engagement Activity 2016
 
Description 5th International Conf. on Advanced Manufacturing and Materials (ICAMM) 2021, Macau, China, Nov. 2021 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact ICAMM 2021 focuses on the advanced manufacturing and materials research. The applications of advanced manufacturing and materials to such domains as Multi-scale and/or Multi-disciplinary Approaches,
Year(s) Of Engagement Activity 2021
URL http://www.wikicfp.com/cfp/servlet/event.showcfp?eventid=127270©ownerid=13881
 
Description Innovation in materials design and processes for delivering high performance nanostructured films and nanocomposite coatings, International Conference on Nanomaterials and Biomaterials (ICNB 2017) 11-13 December 2017 in Amsterdam 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The study of all materials requires a multi-tool approach to analysing and characterising the material as well as its interactions and function. It is by using these orthogonal approaches that the best discoveries are made and data turns into knowledge for the benefit of the science. ICNB 2017 would bring together researchers from academia and industry with practitioners in materials characterisation, including instrument manufacturers and developers, to open dialogues about new approaches and technological innovation in the field of Nanomaterials and Biomaterials.
Year(s) Of Engagement Activity 2017
URL http://www.icnb.org/
 
Description Invited talk on "High Performance Nanostructured Coatings and their Applications" at XXVII Materials Research Congress, Cancun, Mexico, August 2018 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact A core mission of the Materials Research Society is to promote leading-edge research on materials around the world. The Materials Research Society (MRS) and the Sociedad Mexicana de Materiales (SMM) worked together on this global effort by growing the International Materials Research Congress (IMRC) held annually in Cancun, Mexico.

The IMRC offered a range of symposium topics of interest to the materials research community at large. It has become a popular conference destination with about 1,700 attendees from nearly 60 countries in 2018.
Year(s) Of Engagement Activity 2018
URL http://www.mrs-mexico.org.mx/imrc2018/
 
Description Keynote paper at 21st International Conference on Advances in Materials & Processing Technologies, Dublin, Ireland, 4th -7th September 2018 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The AMPT conference series provides a forum for academics, researchers, and practicing engineers to meet and exchange innovative ideas and information on all aspects of material processing technologies
Year(s) Of Engagement Activity 2018
URL http://ampt2018.org/
 
Description Materials Hub Launch Event 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The event has led to wider engagements with academic and industry sectors, resulted in new successful joint grant applications to Innovate UK and European Commission.
Year(s) Of Engagement Activity 2016
 
Description The 7th Annual World Congress of Nano Science & Technology-2017 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The 7th Annual World Congress of Nano Science and Technology-2017 (Nano S&T-2017) was held in Japan during October 24-26, 2017. It covers all frontier topics in advanced nanomaterials, nanoelectronics, applications of nanotechnology, nanomedicine and biomaterials, etc. The aim of the conference was to bring together leading scientists, researchers, engineers, practitioners, technology developers and policy makers from multidisciplinary research and application areas to exchange information on their latest research progress and innovation, to discuss the benefits of Nanotechnology and materials science in their research and development efforts to advance the networking, and collaborating between different academia, research and market leaders in the field. Participants from the top international academic, government and private industry labs of different disciplines participated in Nano S&t-2017 to identify new technology trends, development tools, R&D collaborations, and commercialization partners. It provided an unprecedented opportunity and effective platform for institutions and industries to share ideas and discover innovation in the area of nanotechnology and develop new business opportunities. 400+ Oral Presentations Covering the Hot Topics and Cutting-Edge Technology in the Field of Nanoscience and Nanotechnology and 50+ Posters Demonstrating. There were expressions of interests in the work of Professor Choy's group in using nanocomposite coating for high voltage dielectric breakdown as well as wider structural and functional applications.
Year(s) Of Engagement Activity 2017
URL http://www.bitcongress.com/nano2017/RenownedSpeakers.asp