Unsteady Aerodynamics of Wings in Extreme Conditions

Lead Research Organisation: University of Bath
Department Name: Mechanical Engineering

Abstract

Currently aircraft designers must design for the worst case scenario plus a safety factor. This worst case scenario is always at the edge of the performance envelope and is associated with extreme manoeuvres and /or gusts. The aerodynamic flow over thse cases is characterised by highly unsteady, separated flow regions and possibly vortical interactions. Despite the importance of these extreme cases in dictating the aircraft structure very little is known about these highly separated flows and the current theoretical models are poor at predicting the unsteady forces.

The aim of this project is to achieve a complete understanding of the unsteady aerodynamic behaviour of generic wings in extreme conditions involving plunging motion near the stall angle. This improved knowledge of the vortical flows, and their influence on aerodynamic force generation, will be used to develop accurate reduced-order models, to improve the accuracy of numerical simulations and to develop effective high-frequency load control strategies. The proposed project will address these aspects through a combined experimental (University of Bath) and computational (University of Southampton) approach using state of the art facilities.

The benefits of this increased understanding of the highly separated flows, accurate reduced-order models and accurate numerical simulations will aid aircraft designers by removing some of the uncertainty that surrounds flight at the limits of the performance envelope. In addition, the high-frequency loads control strategies are a potentially feasible method of then controlling and limiting these extreme loads. Hence, the aircraft design can not only predict with greater accuracy but also control. Both elements will allow for lighter, more fuel efficient aircraft.

Planned Impact

Economic: The ability of improved reduced-order models and improved numerical simulations to predict the unsteady loads over an aircraft in extreme condition with greater confidence will allow aircraft manufacturers to design lighter more fuel efficient aircraft. In addition high-frequency loads control is to be investigated as a possible new technology for aircraft. The concept is that control of the loads at the first point of contact, the fluid-structure interface, will allow for the peak loads to be maintained within more acceptable bounds. For aircraft this would improve ride quality and expand the design envelope enabling weight savings across the entire aircraft structure. This in turn would equate to cost savings, both in manufacture and use, resulting in a cheaper aircraft to build and fly. In addition improved aircraft efficiency equates to decreased fuel consumption helping the aircraft industry meet its environmental targets. The aerospace sector is represented in this current proposal by Airbus UK, although we have also described in the Pathways to Impact routes to wider dissemination. In addition these loads control technologies are potentially viable for the wind energy sector. For wind turbines effective loads control would yield savings both directly (reduced extreme forces on the blades mean reduced forces on all components), and indirectly (reduced extreme forces allow lighter blades which reduces fatigue on all power train and tower components allowing for lighter, cheaper components), which would lead to cheaper renewable energy.

Scientific: The scientific impact consists of five components: (i) new reduced-order models that can predict unsteady forces in highly separated conditions (ii) new insight into unsteady vortical flows and how they relate to the unsteady forces (iii) a new hybrid LES model that will predict the unsteady flow over a plunging wing in a computationally efficient manner, (iv) detailed experimental and computational unsteady results perfectly suited to CFD validation and (v) new loads control strategies a detailed investigation of their application in a highly three-dimensional unsteady environment with the associated control models.

People: Both of the PDRAs will directly benefit from the opportunity of being involved in an interesting and novel collaborative project with great potential for impact and publications. In particular they will get to work alongside our collaborative partner, Airbus UK, and will both have the opportunity to undertake a two month secondment. For the experimental PDRA this is so that they can develop the reduced-order models in partnership with the user; for the computational PDRA this is so that they can disseminated the new numerical methods and understanding developed during the project. The industrial experience and contacts will be very useful in their future careers.

Further: The wind tunnel rig and loads control wing developed as part of this proposal will be permanent artefacts that have further research possibilities beyond the scope of the current proposal. There is therefore the possibility of further grants and research, with associated impact.

Publications

10 25 50
 
Description We have developed combined experimental and computational techniques to simulate airfoils and finite wings under gust conditions and published several journal articles so far. Currently, separate as well as combined papers covering the experimental and computational aspects are being prepared.

First, a water tunnel facility was developed for the plunging wing, operating in a frequency-amplitude range that covers the gust range for typical civil aircraft. For plunging airfoils, lift, moment, and flow measurements reveal that the maximum lift in the cycle is determined by the circulatory lift, regardless of whether a leading-edge vortex (LEV) is formed or not, whereas the maximum nose-down moment is determined by the competition between the added mass and the arrival of the LEV near the trailing edge. The LEV generally increases the mean lift and decreases the mean moment. This increase, which is not predicted well by the reduced-order models, correlates with the maximum effective angle of attack of the motion, rather than the Strouhal number. In contrast, the amplitude and phase of lift are predicted well by the Theodorsen theory, whether LEVs are present or not. Hence, LEVs have a minimal effect on the fluctuating lift. However, the amplitude of the pitching moment is not predicted well by the Theodorsen theory, if LEVs are present. The competition between the added mass and the LEV causes the nonmonotonic variation of the moment amplitude as a function of reduced frequency.

Combined experimental and computational investigation was carried out to understand the dynamic stall process of a high-aspect-ratio wing undergoing a periodic plunging manoeuvre. An extensively validated high fidelity large-eddy simulation (LES) approach was used to predict and validate the unsteady aerodynamic loads and flow structures of the wing at the water tunnel test conditions. The comparisons of the experimental and numerical results show good agreement in the time-averaged aerodynamic loads and in the phase-averaged vorticity field. Analysis of the three-dimensional flow structure showed that the shedding of the leading edge vortex (LEV) is initially two-dimensional except near the wing tip region. The LEV evolves into a three-dimensional structure as it moves away from the wing surface and then sheds as ring-like structures during the start of the next plunging cycle. Further experimental measurements revealed that the effect of the wing sweep is more significant for the variation of the bending moment and the lift. The flow measurements showed very different evolution of the LEV over the unswept and swept wings.

Direct numerical simulations (DNS) and modal analysis techniques are applied to investigate the effect of sweep on the transitional separation bubbles forming on the suction side of a NACA-0012 airfoil. Three different sweep angles are considered. An independence principle was found to be a good approximation for configurations with a fixed ratio of thickness to the chord perpendicular to the leading edge, allowing the lift and drag coefficient to be scaled from a zero sweep case. The transitional flow structure changed with sweep angle, with both swept cases showing more coherent large-scale structures. At moderate sweep angle these structures are perpendicular to the free stream direction, whereas at high sweep they are parallel to the leading edge. A good agreement between Fourier analysis of the DNS data and global stability analysis suggests that the changes are due to the emergence of a strongly unstable global mode. The global modes have coupled acoustic and vortical support, suggesting a coupling between trailing edge sound production and shear layer instability. However, the swept cases show increasingly broadband rather than tonal noise characteristics. Dynamic mode analysis shows, additionally, the presence of lower frequency non-acoustic modes in the highly swept case that are not present in the unswept case. Additional simulation of heaving airfoils and wings are under way, with conference papers accepted for presentation and journal papers to follow.
Exploitation Route The simulation results of the University of Southampton have been used by the experimental research group at the University of Bath to add better understanding of the incomplete data from the laboratory experiments. Numerical simulations have been validated with the available experimental data. Reduced-order models developed from the experimental data will be assessed by the industry (Airbus) and compared with their methodology.
Sectors Aerospace, Defence and Marine

 
Description This project led to further collaborations with Airbus Aeroelastics and Loads research activities. One of the potential methods investigated in the project was the use of "mini-tabs" or "mini-spoilers" for loads control on wings in gusts and extreme manoeuvres. Airbus recently funded a PhD Project, "Investigation of Pop-up Spoiler Loads Alleviation Performance in Unsteady Flow Conditions" that started in October 2021. The project also led to a successful EPSRC grant application, "Three-dimensionality and Instabilities of Leading-Edge Vortices", EP/S028994/1, that started in September 2019. In addition, the project led to a review article (Gursul et al 2019, AIAA Journal): "Plunging Oscillations of Airfoils and Wings: Progress, Opportunities, and Challenges".
First Year Of Impact 2019
Sector Aerospace, Defence and Marine
Impact Types Economic