TYRELESS - Integrated piezoelectric Energy Harvesting systems for smart truck tyre monitoring - # 73627-494298

Lead Research Organisation: University of Bath
Department Name: Mechanical Engineering

Abstract

The purpose of the project is to develop an integrated TPMS transducer system. This includes; a) kinetic harvesting element (based on PVDF and/or ceramic materials), b) energy storage elements (supercapacitors) and integration with c) power management and sensing devices. The active harvesting element is to be developed by Prof. Chris Bowen at Bath University and will be coupled to a rectification/power management chip (supplied by Linear Technologies) which connects to an NXP wireless ARM Cortex M4 processor. An early stage prototype would consist of an EH/S element alongside a pressure sensing MCU and RfID circuit capable of relaying data remotely without connection to the tyre. The work would include fabrication and testing to understand the power that can be harvested, the operating temperature window and the lifetime of the EH/S transducer. Robust integration of the components is always a challenge for demanding environments, and so CPI will look into the best laminating/joining technologies to maximise performances.

Planned Impact

Environmental return: Reduced fuel consumption will reduce greenhouse gases and particulates from diesel engines. Potential savings of ~20% are expected in well-maintained vehicles. Reduction in replacement of tyres due to premature failure and therefore added environmental benefits of more sustained use of resources. Reduction in road damage and use of resources in road repair. Feedback of information to Bridgestone to improve quality and reliability of tyres and the monitoring of new designs and manufacturing processes in real environments to reduce wastage and raw materials. As each tyre will be individually tagged the traceability of the tyre through production, use, retreading and recovery can be monitored. This will give information on the benefits of changes to development processes over time, capability of re-treading companies. Correctly inflated tyres show a fuel saving of 6% in European vehicles Over/underinflated tyres are dangerous (588 deaths in 2012) causing pressure to the road surface leading to increased repairs.Environmental return: Reduced fuel consumption will reduce greenhouse gases and particulates from diesel engines. Potential savings of ~20% are expected in well-maintained vehicles. Reduction in replacement of tyres due to premature failure and therefore added environmental benefits of more sustained use of resources.

Publications

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McGuire TM (2021) Control of Crystallinity and Stereocomplexation of Synthetic Carbohydrate Polymers from d- and l-Xylose. in Angewandte Chemie (International ed. in English)

 
Description Energy generation by piezoelectrics in tyre applications. Modes of operation of piezoelectrics.
Exploitation Route Application of piezoelectric materials in tyres and future development by company. Contract for new PhD funded by project partner.
Further discussions with Bridgestone
Sectors Transport

URL https://www.uk-cpi.com/case-studies/silent-sensors
 
Description Continued interest in the technology by tyre manufacturers and SMEs to develop the harvesters. Technical discussions on future directions of electro-active materials with Silent Sensors Ltd.. Transfer of know-how to Silent Sensors on piezoelectric materials in terms of polarisation of piezoelectric materials/composite and harvesting characterisation, including materials selection and performance indicators and potential for development of lead-free materials to replace lead-based systems (e.g. lead zirconate titanate). This has led to the identification of potential materials and device architectures for the desired application of tyre pressure monitoring for next stage for the company. Prototypes tested and evaluated by Silent Sensors for proof-of-concept, who are continuing to develop the technology and TRL - it is not yet fully commercial, but the SME is working with tyre manufacturers/users who have an interest in using the technology. Continued good interaction between the host institution and company with in-kind support from each partner.
First Year Of Impact 2018
Sector Aerospace, Defence and Marine,Electronics,Energy,Environment,Transport
Impact Types Economic

 
Description Silent Sensors 
Organisation Silent Sensors Ltd
Country United Kingdom 
Sector Private 
PI Contribution Collaboration with Silent Sensors - improving expertise in company on piezoelectric materials, poling and modelling.
Collaborator Contribution Information related to power requirement for wireless sensors.
Impact Multi-disciplinary research on materials, energy harvesting, processing, wireless systems with demonstrator activities.
Start Year 2017