Two-scale numerical simulations for fibre reinforced cementitious composites

Lead Research Organisation: CARDIFF UNIVERSITY
Department Name: Sch of Engineering

Abstract

Adding fibres to concrete improves its resistance to cracking. This is important because cracking in all types of plain, reinforced and prestressed concrete structures can lead to significant durability problems, such as the corrosion of steel reinforcement. Using fibre reinforced concrete in place of normal concrete improves durability by limiting the widths of any cracks that occur. In some situations, fibre reinforced cementitious materials (FRCCs) are used without conventional reinforcement; examples being, factory floors, tunnel linings and structural overlays. In every application of a fibre reinforced cementitious material, the control of cracking is a critical design issue. This means that a designer needs to be able to predict the extent and nature of cracking at all stages of a given loading history and to make sure that the material, including the type of fibre used and fibre content, satisfies cracking and ductility design criteria. When FRCCs are used in structurally complex situations, simplified analysis procedures are not applicable. In these circumstances, designers use computer models, usually based on finite element methods, to simulate the behaviour of the structure or structural component. Current finite element material models for FRCCs do not provide detailed information on cracking at different scales. This means that designers do not have the computational tools they need to reliably design FRCC structures. The inadequacy of current models provides the motivation for the work of this proposal, the aim of which is to develop a new two-scale approach for simulating the behaviour of FRCC materials that is applicable to the analysis of full-scale structures. In developing the model, careful consideration will be given to the way that cracks first develop at a small (micro) scale and then to how these small cracks combine to form large (macro) cracks. The final model will be implemented in a development version of an engineering software package. The ultimate aim of the work is that the new model will be incorporated into a commercial piece of software that is available to designers. This should, directly and indirectly, bring benefits to everyone involved in the analysis, design and construction of structures formed from fibre reinforced cementitious materials.

Planned Impact

Fibre reinforced cementitious materials (FRCCs) are more durable than standard cement-bound materials (e.g. concrete). The enhanced mechanical properties of FRCCs also leads to thinner structural sections and a reduction in material usage. Both of these factors imply that the more FRCCs are used to replace standard concrete, the lower will be the environmental impact of the cement and concrete industry.
The link between a new accurate computer model for FRCC materials and the environmental impact of the construction industrial may appear tenuous but it is only when FRCCs are used efficiently and safely that the environmental benefits can truly be gained. The author contends that the existence of a widely available reliable computational tool for analysing FRCC structures will lead to more of this material being used in practice and to FRCC structures being more durable, and consequentially to the above environmental benefits.
In addition to the aforementioned benefits, the project research has many other potential beneficiaries, including;
1. Engineering software companies in general and the company LUSAS in particular with whom the applicant has strong and well-established links;
2. Engineers who design structures and structural components formed from FRCC materials, who will gain a new accurate tool for analysing the behaviour of these structures;
3. Private clients, national and local governmental bodies, whose structures will be better designed and as a result less prone to cracking;
4. Research and development organisations (e.g. CIRIA, BRE) who have a strong interest in FRCC materials being used efficiently and safely;
5. Professional engineering institutions (e.g. ICE, IStructE) and information bodies (e.g. Concrete Society) by raising the profile of UK research on civil engineering materials;

Publications

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Freeman B (2020) A specialised finite element for simulating self-healing quasi-brittle materials in Advanced Modeling and Simulation in Engineering Sciences

 
Description A novel approach in simulating the onset and development of cracks in cement-based materials, which captures well cracking at two different length scales; diffuse micro-cracking and localised macro-cracking.

An experimental study on the development of cracks in cementitious materials has also been conducted and the results used in the validation of the above model.

The work has also led to the research collaborations with colleagues at Newcastle University, Glasgow University, University of Bath and University of Cambridge.

A version of the model is currently being implemented into the commercial software LUSAS, via their material model interface.
Exploitation Route The model developed in this project is currently undergoing a validation process. Once fully validated it will be implemented in the commercial and quality assured (QA) software LUSAS, which is widely used by civil engineering consultancies in the UK. The QA process and the model implementation will be carried out by LUSAS staff and supported by the project PI, as part of a long-standing collaboration between them. The main users of advanced analysis tools for cementitious structures (including fibre reinforced concrete) are engineering consultancies, the in-house design teams of major contractors and client bodies, and the consultancy arms of engineering software houses.

The novel modelling approach devised addresses a long-standing challenge in the modelling of cement based materials and structures. This work has already been presented at two international conferences and will be further disseminated to the research community through journal publications (1 paper to be submitted imminently and 2 other in preparation)
Sectors Aerospace, Defence and Marine,Construction,Digital/Communication/Information Technologies (including Software),Environment,Transport

 
Description The experimental study conducted as part of this research project has been used in the validation of another material model implemented in the commercial software LUSAS as part of the QAA process. The models developed in this project are currently in the validation and implementation stage and it is expected that they will produce substantial impact in the design and use of fibre-reinforced concrete in structural applications.
First Year Of Impact 2021
Sector Construction,Other
Impact Types Economic

 
Description Engineering Microbial-Induced Carbonate Precipitation via Meso-Scale Simulations
Amount £604,550 (GBP)
Funding ID EP/S013997/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 09/2019 
End 08/2023
 
Title A specialised finite element for simulating self-healing quasi-brittle materials - data 
Description The formation of cracks in quasi-brittle materials such as concrete produces a degradation in mechanical performance in terms of both stiffness and strength. In addition to this, the presence of cracks leads to significant durability problems, such as reinforcement corrosion and calcium leaching. Self-healing systems are designed to mitigate these issues by introducing crack 'healing' mechanisms into the material that result in a recovery of both mechanical performance and durability properties. This dataset contains the results produced by a new finite element that employs a strong discontinuity approach to represent discrete cracks and introduces healing variables at the element level, that is coupled with damage-healing model. The dataset comprises 3 Excel files, which correspond to, i) a convergence test concerning a singly notched prismatic specimen loaded in tension, ii) a direct tension test on a self-healing concrete with embedded channels and iii) loading of an L-shaped specimen with two hypothetical embedded channels. 
Type Of Material Database/Collection of data 
Year Produced 2020 
Provided To Others? Yes  
URL https://research.cardiff.ac.uk/converis/portal/detail/Dataset/99148076?auxfun=&lang=en_GB
 
Description Lattice simulations 
Organisation University of Glasgow
Country United Kingdom 
Sector Academic/University 
PI Contribution We have collaborated with Dr Peter Grassl on a numerical study into the cracking mechanisms in plain and fibre reinforced concrete, using the Dr Grassl's lattice model. For this, my PhD student travelled up to Glasgow for some initial training in using the lattice model and carried out an extensive study under my close supervision. The results from this study were then used in the development of a constitutive model which is part of the primary objective of the project. The constitutive model has been finalised in the summer of 2021 and a journal publication had been drafted and due to be submitted for review shortly. Furthermore, the model will also be presented at the upcoming International Conference on Computational Modelling of Concrete and Concrete Structures, EURO-C 2022 (conference paper accepted)
Collaborator Contribution Dr Grassl at the University of Glasgow gave us access to his lattice code and provided training for our PhD student in the use of the code. Dr Grassl also had a substantial input into the study during a number of meetings, online and in person.
Impact Conference paper: Bains A., Mihai I.C., Jefferson AD. and Grassl P. 2021 - Micromechanical constitutive model for crack localisation in quasi-brittle materials - UKACM 2021 Conference Mihai, I.C, Bains A and Grassl P. 2022 - Modelling of cracking mechanisms in cementitious materials: the transition from diffuse microcracking to localized macrocracking. Computational Modelling of Concrete and Concrete Structures, EURO-C 2022,
Start Year 2019