A Revolutionary Rotary Ericsson Heat Pump/Engine

Lead Research Organisation: University of Nottingham
Department Name: Faculty of Engineering

Abstract

The proposed project is aimed to investigate an innovative heat pump utilizing the Ericsson thermodynamic cycle in early
concept stage. The proposed system is a new technology that could reduce the energy demands in many areas. The
proposed project fits the scope in engines & thermodynamic cycles, and energy efficiency.
The proposed mechanical heat pump utilizing the Ericsson thermodynamics cycle would have near Carnot Cycle ideal
efficiency due to unique innovations of the design:
1) Flat rotors that create the optimum heat exchange area;
2) Independent Induction Motor Generators allow continuously variable rotor rotational velocity and thus compression ratio,
volume, and compression rate, allowing near isothermal compression and expansion;
3) Continuous cycling of the fluid allows for near Isobaric heat exchange in varying conditions;
4) Efficient and simple Induction Motor-Generators - requiring no mechanical linkage and allowing the device to be
hermetically sealed with the inner stator within, greatly increasing service life;
5) Separate, compression, heat exchanger, and expander chambers mean no wasted work on 'dead air', and no thermal
creep between parts of the device, thus eliminating efficiency losses of other systems;
6) Continuous cycling with constant fluid compression, heat exchange, and expansion, unlike other systems;
7) Use of clearance seals eliminates traditional sealing issues. Only four moving parts, no valves, and hermetically sealing
the device and allows very long service life.
The proposed Ericsson heat pump would provide efficient and environmentally friendly cooling. The majority of coolers,
refrigerators, and air conditioners today are based on the vapour compression cycle using CFC's (Freon). Although
efficient, the use of CFC's has significant detrimental environmental issues and its discontinued use is mandated. The
proposed Ericsson system would provide an extremely low maintenance, highly efficient engine able to draw energy from
solar, geothermal, waste heat, and most any other energy source. The engine would be silent and vibration free, making it
applicable to many other applications.
The development of the proposed Ericsson heat pump/engine would provide huge global market opportunities for which the
UK can develop and grow innovative businesses to deliver world-leading solutions.
The unknown factors and risks in this development make it difficult for the partners to take on and the Innovate UK funding
would provide the essential support to enable the consortium expertise areas to come together and create a novel system
creating many jobs across the supply chain with energy consumption per unit cut by 40%, Payback time: 1.5 to 3 years,
and saving about 20 tonnes of CO2 per unit (5kW) per year, achieving UK's Government target.

Planned Impact

The impact arising from the project is likely to have significant benefits in the following areas:
The UK economy will benefit from the research by increased economy and employment opportunity that may arise from the
technology taking up. The market potential for the proposed technology is expected to be substantial as energy savings
and greenhouse gases emissions reduction are set to play an increasing role in the energy sector. This will enable the
UK/international companies to develop new businesses. The technology could be internally applied and (or) exported to
other countries, such as EU, Asia, Middle East, Africa and China. This may increase UK's economic volume considerably
and create new job opportunities, which are expected to be achieved in 5 years commercial development.
The significant market potential of the proposed system will provide the UK with economic benefits due to product sales
and employment opportunities. This agreement for exploitation of results will allow the specific technological background of
the partners to remain their own property. Only the results of the project will be covered by the agreement and therefore the
agreement will protect the interest of each partner with reference to their technology background.
This project will create a proof of concept and prototype Ericsson heat pump/engine for sustainable heating cooling and
power generation. The revolutionary design is simple, low cost, silent, vibration free, valve-less, long life, and CFC free.
The device will reduce the cost of heat pumps, refrigerators, freezers, and air-conditioners by providing a device applicable
to many applications. Operated as an engine, the device will allow more efficient conversion of solar and waste heat into
electricity, as well as provide clean and efficient small to large scale external combustion engines for many applications.
The unique system of paired rotating rotors is used to create the ideal Ericsson cycle, the realization of the ideal Carnot
cycle, the most efficient heat cycle possible. Only proven, mature technologies, techniques, and methods are used in this
ground breaking design. The device uses the phased rotor rotation to create expansion and compression chambers, using
the environmentally friendly gases of hydrogen or helium. The system has been modelled in a leading university to show
the system will realize a COP greater than existing systems. The project provides a great opportunity for UK industries to
pioneer the development of this revolutionary Heat Pump/Engine technology. This will lead to numerous commercial
products which strengthens UK competitiveness and growth of SME companies.
The project will benefit the UK in terms of advancing technology, economic opportunities and positive environmental
impact, adding value by providing a platform for collaboration between academic and industrial parties and allowing the UK
companies to compete with overseas companies in the field of glasshouses and protected cropping. SMEs will introduce
the new technology to the market with the direct creation of new jobs and further employment throughout the supply chain
in the energy sector. Manufacturing industries will benefit from the sales of a new product offered both in the UK and
overseas.

Publications

10 25 50
 
Description Within this project a mechanical heat pump utilizing the Ericsson thermodynamic cycle has been developed. This project has simulated, optimized, constructed and tested a first-of-its-kind prototype rotary Ericsson heat pump system. The system can be used both as an engine and heat pump (and cooler, air conditioners, refrigerators), depending on the thermodynamic cycle direction. This rotary Ericsson system was designed from the outset to match as closely as possible the ideal Carnot cycle. By use of a rotary system with flat rotors isolated from the regenerator, almost all of the pitfalls of the Stirling and other designs have been overcome. The system is simple mechanically, using only proven mechanical and thermodynamic principals. The system consists of two pairs of rotors, forming the compressor and expander, with each rotor controlled by a motor-generator, separated by a regenerator. The rotor geometry allows very flat rotors, maximising heat conduction surface area, allowing near isothermal cycles. The proposed Ericsson heat pump system will use an environmentally friendly working fluid, e.g., helium or hydrogen, and would be highly efficient. It would replace conventional vapour compression cycle systems using CFC'/HCFs that are very harmful for the environment. It would make a breakthrough in many areas, e.g., refrigeration systems, industrial coolers, and solar/geothermal/industrial heat electricity generation, etc., to reduce energy consumption and carbon emission. The key findings of this project represent a significant advancement in heat pump/engine technology.
Exploitation Route There will be significant opportunity for the UK and European supply chain to develop the home and export markets for the proposed system, as well as utilising the global networks of the consortium partners. Immediate routes to market will also include direct sales to industrial partners. The proposed solution will be made available as a synergistic technology to reduce energy demand and to benefit the environment in many areas. The growth in sales of renewable energy and waste heat driven energy systems is expected to develop significantly in many areas due to the current concern on the energy demand reduction and environment issues. This offers access to growth markets for the uptake and implementation of the proposed technology, furthermore, the wider uptake of any developing technology will drive down price.
In addition, the businesses engaged will initially be the company within the consortium but this has scope to expand substantially by introducing the technology to other businesses. Skill development will initially be confined to the researchers and employees directly involved in the project. This will increase in scope as researchers and employees directly involved with the project communicate their expertise with their colleagues and wider audiences at conferences and trade events, and through the various postgraduate courses at the universities involved.
Sectors Creative Economy,Education,Energy,Environment,Manufacturing, including Industrial Biotechology

URL http://ericssonrevolution.com/
 
Description The project was to explore the feasibility of creating an Ericsson cycle heat pump system which maximized the heat exchange surface area of the compressor and expander to allow the segments to approach isothermal processes. Isothermal segments are key to approaching Carnot efficiency, the highest possible in a heat engine system. While the initial modelling showed great promised for the mechanical design, the complexities of the rotating system and dynamics proved to created insurmountable issues with sealing. With this, the system efficiency, due to leakage, was insufficient to be an economically feasible system. While the specific path to achieve isothermalities proved unsuccessful, the research project has led to other methods of achieving isothermal compression and expansion, allowing very high efficiencies. This is part of an ongoing research project with applications as heat engines (waste heat systems, micro-Concentrated Solar Power), and heat pumps (ASHP, GSHP).
First Year Of Impact 2017
Sector Creative Economy,Education,Energy,Environment,Manufacturing, including Industrial Biotechology
Impact Types Societal,Economic,Policy & public services

 
Description EPSRC Responce Mode
Amount £400,000 (GBP)
Funding ID EP/R000182/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 02/2018 
End 01/2021
 
Title Dynamical Model of Dual Fluid Cycle heat pump and heat engines 
Description Creation and validation of a dynamical 1D model of the dual fluid cycle, essentially a liquid flooded, recuperated Brayton cycle that approaches isothermal compression and expansion. This cycle was modelled as a heat pump and heat engine, modelled in Modelica with data evaluated in Mathematica. This allowed parameterisation and optimisation of the cycle. The 1D model allow assessment of pressures, mass flow rates and heat flows of heat exchangers for various applications. The model description and results are to be published March 2021, with the model being made publicly available.. 
Type Of Material Computer model/algorithm 
Year Produced 2020 
Provided To Others? No  
Impact The model allowed insight to the performance and optimal arrangements of the new thermal dynamic cycle. This is being applied directly to the current project. 
 
Description Presented research and paper to Sustainable Energy Technology conference, Wuhan, China, Aug 2018 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact This was a presentation of follow on development work of the rotary Ericsson cycle system for applications as heat pumps. This included engagement with others in the low carbon, sustainable systems development to include discussions of commercial needs, development routes, and possible collaboration in future development models.
Year(s) Of Engagement Activity 2018