X-Rotor Offshore Wind Turbine

Lead Research Organisation: University of Strathclyde
Department Name: Electronic and Electrical Engineering

Abstract

The following paragraphs will outline the research and the motivation for the research that will be carried out to complete the feasibility study.
The cost of generating energy from offshore wind farms in the UK is currently too high to make it truly cost competitive with traditional fossil fuel energy generation techniques. The aim of the research outlined in this proposal is to determine if a novel offshore wind energy concept can reduce the cost of generating offshore wind energy by up to 30%, making offshore wind energy in the UK truly cost competitive with traditional fossil fuel generation.

This novel wind turbine, known as the X-Rotor, is a multi-megawatt wind turbine concept aimed at large-scale offshore commercial deployment. Early analyses have suggested that the X-Rotor has the potential to reduce offshore wind turbine capital costs by up to 20%, O&M costs by up to 40% and also offer savings in wind farm balance of plant costs. The novel X-Rotor concept was an awardee of the Royal Academy of Engineering ERA Award in 2016. Further analysis must be completed on aerodynamic, structural and control aspects of the X-Rotor design to determine if it is feasible for adoption and full development by an existing or new offshore wind turbine manufacturer. O&M cost modelling must also be completed to confirm the significant offshore O&M savings.

The team completing the feasibility study have existing relationships with key executives in all of the major wind turbine manufacturers who will be consulted throughout this feasibility study. In particular, interaction is expected with Vestas (one of the largest wind turbine manufacturers in the world) who's "Innovation and Concept" department has already been consulted on the development of the X-Rotor and who are eager to hear more about the concept upon completion of the feasibility study.

If the proposed feasibility study for X-Rotor concept proves it to be a feasible technology the potential for significant impact exists due to the applicants close relationship with all of the major wind turbine manufacturers and those manufacturers desire for a step change in the cost of generating electricity from offshore wind.

Planned Impact

The academic beneficiaries and impact of this research has been discussed in the "Academic Beneficiaries" of this application. This section will outline the beneficiaries and impact of this research outside of academia. If this research proves the X-Rotor to be feasible and commercial development follows the X-Rotor has potential to benefit:
- Electricity End Users. The X-Rotor has the potential to reduce the cost of generating electricity from offshore wind by up to 30%. If this 30% cost saving was passed to the electricity end user they would eventually benefit from this research. The continued growth of offshore wind energy within the UK's energy mix will see this 30% saving in cost have a greater impact as a growing number of offshore wind turbines are installed.
- Offshore Wind Farm Developers. The cost of the wind turbine is one of the major costs for offshore wind farm developers. If this research proves feasible the developer could see a saving of up to 20% in turbine cost.
- Offshore Wind Farm Operators. The cost of operating and maintaining wind farms offshore is greater than onshore due to the requirement for costly maintenance vessel. The X-Rotor has potential to operate without the most expensive Jack-up vessel. Along with a predicted lower failure rate than conventional turbine it is expected that Offshore wind farm operators could see a maintenance cost saving of up to 40% in comparison to existing offshore wind turbines.
- Offshore Wind Turbine Manufacturers. Like the wind turbine developers, the manufacturers of offshore wind turbine will see a great impact on their overall costs if they can manufacture the X-Rotor for 20% less cost than their existing offshore wind turbines.

Publications

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Flannigan C (2022) Operations expenditure modelling of the X-Rotor offshore wind turbine concept in Journal of Physics: Conference Series

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Leithead W (2019) The X-Rotor Offshore Wind Turbine Concept in Journal of Physics: Conference Series

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Morgan L (2022) Aerodynamic modelling of a novel vertical axis wind turbine concept in Journal of Physics: Conference Series

 
Description A feasibility study for a novel design of offshore wind turbine, the X-rotor concept has been undertaken. An initial estimate of the cost of energy has been undertaken taking into account both capital and operating costs. It is estimated that a reduction in cost of energy of about 20% would be possible for a 5MW machine.
Exploitation Route A patent application for the X-rotor has been submitted.
A HORIZON2020 proposal has been submitted in order to take the concept forward to TRL 4-5. Because the X-rotor is a highly radical approach to turbine design, novel design tools will need to developed prior to undertaking detailed design work. The best options for commercialisation will be determined and the market opportunities identified.
The HORIZON2020 application was successful. The grant award, H2020-LC-SC3-2020-RES-RIA: Agreement Number 101007135 - XROTOR, is for Euro 3,900,009 and it started on 1st Jan 2021. It will enable us to take the concept up to TRL3.
Sectors Energy

 
Description (XROTOR) - X-ROTOR: X-shaped Radical Offshore wind Turbine for Overall cost of energy Reduction
Amount € 3,900,009 (EUR)
Funding ID 101007135 
Organisation European Commission 
Sector Public
Country European Union (EU)
Start 01/2021 
End 12/2023
 
Title EFFICIENT WIND ENERGY CONVERTOR WITHOUT GEARBOX OR MULTI-POLE GENERATOR 
Description A vertical axis turbine having a first rotor and at least one second rotor, the first rotor being configured to rotate around a first rotation axis that is vertical or more vertical than horizontal, in use. The first rotor may be configured to be driven and/or rotated by fluid motion, e.g. by wind or water flow. The at least one second rotor is provided on or coupled to the first rotor such that the first rotor is operable to move the second rotor through the fluid and thereby drive the second rotor upon rotation of the first rotor. The second rotor is operable to drive a power take off system. Optionally, rotation of the first rotor around the first rotation axis moves the second rotor around the first rotation axis. Each second rotor rotates around a respective second rotation axis that may be angled or perpendicular to the first rotation axis of the first rotor and is optionally a horizontal axis or at least an axis that is more horizontal than vertical, in use. The first and second rotors are configured so that the power take-off is by direct drive without the need for a gearbox or multi-pole generator. The first and second rotors are configured so that the power conversion of mechanical power at the first rotor is converted to mechanical power at the second rotors has high efficiency. 
IP Reference US2021388812 
Protection Patent / Patent application
Year Protection Granted 2021
Licensed No
Impact Horizon2020 funding to take the concept to TRL3