Newton Fund: A High Efficiency, Low Cost and Building Integratable Solar Photovoltaic/Thermal System for Space Heating, Hot Water and Power Supply

Lead Research Organisation: University of Hull
Department Name: Mechanical Engineering

Abstract

Through a close collaboration between the leading UK/Chinese universities and the top Chinese/UK companies, the proposed UK-China collaborative R&I project will develop a novel building integrate-able solar PV/T system for space
heating, hot water and power supply. The universities have specific knowledge of the most advanced PV/T and loop heat pipe technologies and also expertise in China-oriented business strategy. The companies have strong R&D and
manufacturing capacity in solar PV, thermal, PV/T and heat storage/exchangers. The new PV/T system will achieve around 30% higher overall solar efficiency and 20% cost saving compared to the existing equivalent PV/T systems and will be flexible in component selection to meet different needs in buildings. The innovative technologies include (1) a novel loop-heat-pipe (LHP); (2) a novel PV/T panel; (3) a highly efficient heat storage/exchanger, and (4) an internet-based intelligent monitoring and control system. In terms of tasks, the project involves development of (1) a computerised design and optimisation model; (2) an experimental prototype and associated test rig; (3) a pre-production solar PV/T system for real building use; and (4) the economic, environmental and market performance reports and business model specifically tailored for the PV/T system.

University of Hull (UHULL), as the Coordinator of the project and lead partner of the UK team, will be responsible for management of all project activities, play a key role in development of the experimental prototype PV/T system and
associated computer simulation models, assist in economic and environmental analyses and other project tasks. From technical point of view, UHULL has the established expertise in PV/micro-channel-thermal panels and loop heat pipe
(LHP). During the project progress, UHULL will bring together the two successful innovations to develop a next-generation, high efficiency and low cost PV/T panels and associated passive, zero-power heat flow transportation system.

Planned Impact

The proposed UK-China collaborative project aims to develop a novel high efficiency, low cost, building integrate-able solar PV/T system for space heating, hot water and power supply, which has the potential to open up an enormous commercial market in China and worldwide. Realisation of the project aim will bring about a number of ODA related benefits: (1) accelerating the economic development and welfare growth of China and the UK by probating two prospective businesses; (2) promoting China's sustainable development and mitigating its environmental pollution by reducing the fossil fuel consumption and carbon/dust emissions and increasing the use of renewable solar energy in buildings; and (3) helping reduce poverty in China and enhance the living standard and health condition of Chinese people.

Furthermore, the project will directly benefit the project partners, relevant material/components suppliers and system installers, in terms of the PV/T products sale/installation, and knowledge/technology transfer on a global scale. It will also benefit China and UK industries in terms of the enhanced competitiveness, increased sale, and improved employment opportunities. In particular, the project will benefit the UK and China academic partners and personnel by (1) developing the new and lasting research collaborations, and enabling the knowledge transfer/share among them; (2) improving their research and innovation potentials; (3) promoting transfer of technologies among the academic organisations and between academic organisations and industries; and (4) enhancing the potential and future career perspectives of the participating academia, particularly of those new researchers.

University of Hull (UHULL), as the Coordinator of the project and lead partner of the UK team, will be responsible for management of all project activities, play a key role in development of the experimental prototype PV/T system and
associated computer simulation models, and assist in economic and environmental analyses and other project tasks. From technical point of view, UHULL has the established expertise in PV/micro-channel-thermal panels and loop heat pipe (LHP). During the project progress, UHULL will bring together the two successful innovations to develop a next-generation, high efficiency and low cost PV/T panels and associated passive, zero-power heat flow transportation system. The innovations developed by UHULL will form the foundation for commercialisation of the PV/T system, thus contributing to acceleration of the economic development and welfare growth of China, reduction of the carbon & dust emissions and mitigation of the poverty condition of Chinese people. From this point of view, UHULL's works will directly contribute to the purposes of the Official Development Assistance (ODA) programme.

Publications

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Description This research developed a novel, high efficiency, low cost, and building integrate-able PV/T system that can make effective use of solar energy for space heating, hot water and power supply, with 30% higher overall solar efficiency and 10% cost saving compared to the existing PV/T systems. This significant leap-forward was achieved by the following major innovations and technical breakthroughs: (1) a novel loop-heat-pipe (LHP), employing a co-axial tubular heat exchanger as the condenser, micro-channel-panels-array as the evaporator, the upper end liquid header with tiny holes as the liquid header and liquid/vapour separator, enables 20% higher heat transport capacity compared to the existing LHPs; (2) combination of a micro-channel LHP evaporator with the PV module using a unique heat-assisted pressing approach creates a reliable, building integrate-able PV/T panel that achieved 20% higher overall solar efficiency compared to existing PV/T panels; (3) applying the paraffin/expanded-graphite composite in a heat exchanger creates a compact and highly efficient heat storage/exchanger; and (4) an internet-based intelligent monitoring & control system creates a stable, automated and energy efficient operation, and a flexible selection of the system components to meet different demands in different buildings.
Exploitation Route - The technologies derived from the project have been successfully installed to over 160 buildings in China, generating £1.6m turn-over, £0.34m profits and 100 job positions. A £2m UK BEIS follow-on grant was offered to develop a low carbon heating system in UK public buildings. A £80k income was received by UHULL to reward its consultancy services to the Chinese partners. It is anticipated that by 2025, this new PV/T system could potentially create around £100m sales, £20m profits and 10,000 job positions annually.
- The UK industrial partner (i.e., PCM) will benefit by the accelerated heat-storage/exchanger business, with
estimated sale of £20m and profit of £4m by 2025.
- The UK University partners (i.e., UHULL, QMUL, NEWCASTLE) will benefit by (1) new/lasting research
collaborations and knowledge transfer; (2) improved research/innovation potentials; (3) technology transfer;
and (4) increased career development opportunity.
- The technology has won the 2019 Newton Prize Finalist Award.
Sectors Agriculture, Food and Drink,Construction,Creative Economy,Energy,Environment,Manufacturing, including Industrial Biotechology,Transport

URL http://www.icukonline.org/innovative%20hull/kick-off_meeting.html
 
Description This innovation wins the '2019 Newton Prize Finalist Award'(https://www.newton-gcrf.org/impact/news/newton-prize-2019-shortlist-announced/), 'World Society of Sustainable Energy Technologies 1st and 2nd Round Innovation Awards' in 2016 and 2017 (https://www.wsset.org/news-events/awards/innovation-awards), have been applied into over 200 engineering practices (e.g. Hull City library, Hull City Council houses, Hull University, Five Star, Rural Houses in Lishi City, Shanxi Province, China etc). A £2m UK BEIS follow-on grant was offered to develop a low carbon heating system in UK public buildings. A £80k income was received by UHULL to reward its consultancy services to the Chinese partners.
Sector Creative Economy,Energy,Financial Services, and Management Consultancy,Manufacturing, including Industrial Biotechology
Impact Types Economic

 
Title PVT Loop Heat Pipe design and optimisation tool 
Description The tool permits to size and optimize the performance of all components of the system: the PVT panel, the loop heat pipe, the microchannel evaporator, the PCM heat exchanger. The tool dveloped under Malab provides the energy performance of the system and its maximum heat transport capacity. 
Type Of Material Improvements to research infrastructure 
Year Produced 2017 
Provided To Others? No  
Impact This research tool in Matlab is converted to a software under Java , this software will help practionners to easily design and optimize the energy performance of the innovative PVT system. 
 
Title PVT Loop Heat Pipe model 
Description An integrated computer design and optimisation model for the new PV/T system was developed by the combination of individual models of system elements (Micro-channel PVT, PCM heat exchanger, Heat Pipe Loop).This model enables the simulation of the overall performance of the PV/T heating and power generation system in terms of heat/power energy output, solar energy collection rate, other energy utilization rate, energy efficiency.... By entering different parametric data in relation to the system's operation and geometrical set-up, the model will run repeatedly to generate various sets of results. Analysis of the generated results will lead to the selection of the most appropriate system components. 
Type Of Material Computer model/algorithm 
Year Produced 2017 
Provided To Others? No  
Impact This model has been converted to a software that permit to professionnal practionners to size and optimise easily the system energy performance. 
 
Description Collaboration QMUL (Queen Mary University of London) 
Organisation Queen Mary University of London
Country United Kingdom 
Sector Academic/University 
PI Contribution UHULL collaborated with QMUL to create the project website and provided data for the website.
Collaborator Contribution QMUL created the website and is managing the dissemination activities of the project.
Impact Creation of the website http://www.icukonline.org/innovative%20hull/index.html, updates of the website with new elements.
Start Year 2017
 
Description Collaboration with PCM LTD for the design and construction of six PCM Storage heat exchangers 
Organisation Phase Change Material Products Limited
Country United Kingdom 
Sector Private 
PI Contribution UHULL collaborated with PCM to design and construct an innovative PCM Storage heat exchanger. UHULL developed a design and optimization model under Matlab software. This model has been used to optimize all the parameters that can impact the efficiency of the system. UHULL assisted PCM in order to choose the suitable PCM material for the heat exchanger.
Collaborator Contribution PCM assisted UHULL with key data required for simulations and given advice concerning the heat exchanger design.Six PCM heat storage exchangers have been constructed by PCM Ltd and delivered to UHULL for experimental testing.
Impact The main output is the constructiuon of PCM Storage Heat Exchangers that have been delivered to UHULL for experimental testing. This collaboration was multi-disciplinaly and involved knowledges in heat and mass transfer, modelling and simulation, fluid dynamics, chemical engineering for PCM materials.
Start Year 2017
 
Description Collaboration with USTC (University of Science and Technology of China) 
Organisation University of Science and Technology of China USTC
Country China 
Sector Academic/University 
PI Contribution University of Hull with the collaboration of USTC developed and implemented computer models of individual technologies. The following models have been developed and implemented under Matlab software: • PV/micro-channel panel design & optimisation model • Loop heat pipe (LHP) design & optimisation model • Heat storage/exchanger design & optimisation model
Collaborator Contribution USTC provided analytical models to quantify the heat transfer in the PVT system.
Impact The following models have been developed and used to design and optimize the system prototype • PV/micro-channel panel design & optimisation model • Loop heat pipe (LHP) design & optimisation model • Heat storage/exchanger design & optimisation model
Start Year 2017
 
Title PVT Loop Heat Pipe software 
Description The design and optimisation model developed for the innovative PVT Loop heat pipe has been converted to a software. This software permits to size and optimize all components of the system. 
Type Of Technology Software 
Year Produced 2017 
Impact This software will help professionnal practionners to design and optimize all components of the innovative system. The software considers the climate conditions for many locations. 
 
Description Organisation of the EU-China symposiums on renewable energy, energy efficiency, and phase change energy storage technologies 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Study participants or study members
Results and Impact University of Hull organised an international conference/symposium with over 100 participants and Professor Xudong Zhao chaired the conference. In addition, Min Yu presented on the novel PV/T system, Yousef Golizadeh Akhlaghi presented on a novel dew point cooling system and Samson Shittu also presented.
Year(s) Of Engagement Activity 2018
 
Description Participation in 11th International Conference on Applied Energy 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Study participants or study members
Results and Impact University of Hull members attended and presented at this conference. Min Yu presented on the novel PV/T system and Samson Shittu also presented in Vasteras, Sweden.
Year(s) Of Engagement Activity 2019
 
Description Participation in the 17th International Conference on Sustainable Energy Technologies 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Study participants or study members
Results and Impact University of Hull members attended and presented at this conference in Wuhan, China. Min Yu, Yousef Golizadeh Akhlaghi and Samson Shittu all presented on the novel technologies.
Year(s) Of Engagement Activity 2018
 
Description Participation the workshop UK-China Innovative Building Renewable Energy and Latent Heat Thermal Energy Storage Technologies October 2017 
Form Of Engagement Activity Participation in an activity, workshop or similar
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Study participants or study members
Results and Impact In this workshop, UHULL paticipated, Some presentations have been performed, Pr Zhao on the reserach concerning PVT systems, Dr DIALLO on the modelling of the innovative PVT system, David Hardy on the laboratory installation of the system.
Year(s) Of Engagement Activity 2017