DAWNMANTLE - Decontamination and waste minimisation strategies for and using advanced molten salt nuclear technologies

Lead Research Organisation: University of Manchester
Department Name: Chem Eng and Analytical Science

Abstract

Molten salt reactors and pyroprocessing technologies are likely to be key components in future nuclear fuel cycles. The attraction of these technologies can be argued is predominantly based upon the inherent safety imparted by the use of molten salt media (e.g. reduced criticality risk allowing small plant footprints; reduced likelihood of volatile radioactive species formation compared to oxide fuel reactors; plant operation at atmospheric pressures; negligible radiation degradation of molten salt media). These technologies also have the potential to be applied to current and near future decommissioning programmes such as decontaminating materials and minimizing waste volumes requiring managed disposal. Contaminated metals make up a significant proportion of the waste inventory as components (such as pipework, vessels and structural beams etc.) become contaminated during nuclear operations. In 2016, the Nuclear Decommissioning Authority reported that there is approximately 32,000 tonnes of contaminated intermediate level waste (ILW) stainless steel in the UK alone. At a current predicted rate of ~£70,000/m3 to dispose of ILW, this volume of waste adds up to a considerable cost liability.
This project aims to assess materials requirements that will allow the deployment of advanced molten salt technologies in current decommissioning programmes and across various operations in future nuclear fuel cycles, and determine whether these technologies can provide benefit the nuclear energy sector. This will be achieved by a cradle-to-grave approach by assessing the nature of all materials that come in contact with radioactive material with these approaches and attempting to provide safe and effective waste management options for all waste streams.

Planned Impact

The key impacts from this proposed research are as follows:
- Development of molten salt technologies for decontaminating problematic steel materials from nuclear processes for reclassification to lower waste categories as part of an integrated waste management strategy.
- Materials performance assessments linked with decommissioning requirements providing comprehensive selection criteria to determine material type/s for structural containment of molten salt technologies in nuclear processes.
- Contribute to databases of spectroscopic and electrochemical information of various species (e.g. radioelements, corrosion products) in molten salt media that can be used to assess the chemical composition within these extreme environments - for immediate use by the academic community for the verification of molten salt studies, but can be used in future processes to determine salt compositions from on-line process monitoring data.
- Journal and conference publications will be submitted from this work with each output mainly focussing on the sharing of fundamental data and understanding typically related to an individual operation.

Publications

10 25 50
 
Description Implantation of He ions onto various types and grades of steel using the state of the art facilities at Dalton Cumbrian Facility has been performed to mimic embrittlement upon exposure to radiation fields. The corrosion of behaviour of these materials upon exposure to high temperature molten salts is currently taking place. Methods to test and analyse for the performance of ion exchange material for salt clean-up processes are being developed and tested.
Exploitation Route Possible development of standard approaches for the testing of materials that are exposed to irradiation fields and high temperature molten salts. Such approaches may be of benefit to nuclear regulators in delivering evidence on the long term operational performance and safety of emerging molten salt technologies in the nuclear sector.
Sectors Energy

 
Description A molten salt community framework for predictive modelling of critical characteristics
Amount £581,674 (GBP)
Funding ID EP/X011607/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 07/2023 
End 06/2026
 
Description Advanced Fuel Cycle Programme - Pyroprocessing
Amount £774,982 (GBP)
Organisation National Nuclear Laboratory 
Sector Public
Country United Kingdom
Start 10/2020 
End 06/2021
 
Description Measurement of melting point and density of fluoride salt mixtures
Amount £86,287 (GBP)
Funding ID 2055546 
Organisation UK Atomic Energy Authority 
Sector Public
Country United Kingdom
Start 11/2021 
End 05/2022
 
Description Radiochemical Facilities for the Molten Salts in Nuclear Technologies Laboratory
Amount £2,330,000 (GBP)
Funding ID EP/T011386/1 
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 11/2019 
End 03/2023
 
Title Irradiation rigs for materials testing in contact with molten salts. 
Description Rigs for testing the materials performance of candidate containment steel and alloys when exposed to radiation fields while in contact with molten salts have been designed. The rigs will be deployed for use with the particle accelerator (alpha particle bombardment predominantly) and the Co-60 gamma irradiator at the Dalton Cumbrian Facility. The rigs are designed to accommodate various salt types including fluorides, and allow ready sampling of salt for content analysis. The rigs have been designed and are currently being constructed. It will be made available for use after commissioning and testing. 
Type Of Material Improvements to research infrastructure 
Year Produced 2022 
Provided To Others? No  
Impact Not yet. 
 
Title Rig for testing of of solid adsorbents/ion exchange material for treatment of high temperature molten salts under dynamic flow. 
Description This rig allows for the ready testing of solid adsorbent and ion exchange materials in the clean up of molten salts from radioactive contaminants (e.g caesium and strontium) found in the pyroprocessing of spent nuclear reactors and in the fuel of certain molten salt reactor designs. The rig is column set up that test the loading of various contaminant species onto the treatment material under dynamic flow. The rig is designed to accommodate various salt types including fluorides, and allow ready sampling of salt for content analysis. The rig has been designed and is currently being constructed. It will be made available for use after commissioning and testing. 
Type Of Material Improvements to research infrastructure 
Year Produced 2022 
Provided To Others? No  
Impact None yet. 
 
Description KAIST-DAWNMANTLE 
Organisation Korea Advanced Institute of Science and Technology (KAIST)
Country Korea, Republic of 
Sector Academic/University 
PI Contribution Studies on the contamination processes of stainless steel in molten salt process operations. Particle irradiation of stainless steel materials to mimic likely the likely radiation exposure of such materials in various nuclear operations. Preparation of materials to be used to decontamination testing. All as part of the Dawnmantle consortium supported by EPSRC (UK) and NRF (Korea) through the UK-ROK Civil Nuclear partnership.
Collaborator Contribution Studies on the development of Laser Induced Breakdown Spectroscopy to monitor molten salt compositions. Effluent treatment of possible associated waste streams from molten salt operations. All as part of the Dawnmantle consortium supported by EPSRC (UK) and NRF (Korea) through the UK-ROK Civil Nuclear partnership.
Impact J. T. M. Amphlett, S. Choi, S. A. Parry, E. M. Moon, C. A. Sharrad and M. D. Ogden, Insights on uranium uptake mechanisms by ion exchange resins with chelating functionalities: Chelation vs. anion exchange, Chem. Eng. J (2020) 392, 123712. DOI: 10.1016/j.cej.2019.123712 Multidisciplinary: Chemistry, Materials Science, Chemical Engineering, Analytical Science
Start Year 2019
 
Description PSU - molten salts 
Organisation Penn State University
Department Penn State Abington
Country United States 
Sector Academic/University 
PI Contribution Part of the UK-US recently established relationships from the Nuclear Energy Universities Programme jointly supported by EPSRC in exploring high temperature molten salt behaviour to support developments in the pyroprocessing of spent nuclear fuel and molten salt reactors. Our contribution in this relationship is to provide experimental support to the programme especially where the MSNTL can provide capabilities for the study of fluoride melts.
Collaborator Contribution Penn State University will predominantly provide contributions in computational modelling that will develop predictive capability for molten salt behaviour.
Impact Collaboration is multidisciplinary across chemistry and chemical engineering, and across experimental and computational activities. The collaboration has only recently commenced within a NEUP project so there are no outputs or outcomes at this stage.
Start Year 2023
 
Description Ulsan - Dawnmantle 
Organisation Ulsan National Institute of Science and Technology
Country Korea, Republic of 
Sector Academic/University 
PI Contribution Studies on the contamination processes of stainless steel in molten salt process operations. Particle irradiation of stainless steel materials to mimic likely the likely radiation exposure of such materials in various nuclear operations. Preparation of materials to be used to decontamination testing.
Collaborator Contribution Preparation of steel materials to mimic exposure in reactor operations.
Impact Multidisciplinary - Chemistry, Materials, Chemical Engineering
Start Year 2019
 
Description WSU - molten salts 
Organisation Washington State University
Department Washington State University Spokane
Country United States 
Sector Academic/University 
PI Contribution Part of the UK-US recently established relationships from the Nuclear Energy Universities Programme jointly supported by EPSRC in exploring high temperature molten salt behaviour to support developments in the pyroprocessing of spent nuclear fuel and molten salt reactors. Our contribution in this relationship is to provide experimental support to the programme especially where the MSNTL can provide capabilities for the study of fluoride melts.
Collaborator Contribution WSU will predominantly offer computational support in developing capabilities for predicting molten salt behaviour and performance.
Impact This collaboration is multidisciplinary across chemistry and chemical engineering, while also covering experimental and computational activities. This collaboration has only recently commenced with a NEUP project so there are no outputs or outcomes at this stage.
Start Year 2023
 
Description EAFORM 2022 - Jeju Island 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact Invited talk including an opening address by Clint Sharrad at EAFORM 2022 (The 7th East Asia Forum on Radwaste Management) held at Jeju Island, South Korea. Numerous requests and discussions were had from various people across mulitple nations on possible collaborative opportunities.
Year(s) Of Engagement Activity 2022
 
Description International Molten Salt workshop - Seoul National University 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact Invited talks delivered by Clint Sharrad and Tatiana Grebennikova from the Dawnmantle consortium and MSNTL at the International Workshop of Molten Salts Chemistry and Technologies for Nuclear Applications held at Seoul National University. The workshop had expert speakers in the molten salts area from multiple nations across both academia and industry with an audience of ~ 50 people mainly consisting of postgraduate researchers and academics across South Korea.
Year(s) Of Engagement Activity 2022