Novel Unsteady Conjugate Cooling Mechanism

Lead Research Organisation: Cranfield University
Department Name: School of Water, Energy and Environment

Abstract

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Publications

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Abdulrahem H (2020) Thermal Analysis and Temperature Distribution of Two-Layer and Spoke-Type Ferrite Interior Permanent Magnet Machine in IOP Conference Series: Materials Science and Engineering

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Biczyski M (2020) Multirotor Sizing Methodology with Flight Time Estimation in Journal of Advanced Transportation

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Ding X (2020) A Novel Active Equalization Topology for Series-Connected Lithium-ion Battery Packs in IEEE Transactions on Industry Applications

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Ding X (2021) A High-Precision and High-Efficiency PMSM Driver Based on Power Amplifiers and RTSPSs in IEEE Transactions on Power Electronics

 
Description Conventional active cooling involves steady flow of a coolant to 'snake' through the body of the object to achieve desirable thermal exchange between the coolant and the object. Increasing the flow will result in higher thermal exchange. Our preliminary study shows this steady coolant flow is intrinsically inefficient with the coolant inlet area being overcooled and/or coolant outlet area overheated. We have developed a bio-inspired cooling with pulsating (unsteady) flow of coolant, reminiscent of the human blood circulation system to improve cooling/heating efficiency and thermal distribution. Substantial modelling and comprehensive empirical work have been completed, and we have validated the benefits of pulsatile flow over steady flow, as we can control both the amplitude and frequency of flow to optimise the thermal exchange efficiency. This is in contract to the conventional approach where the only control is the flow rate. The key findings highlight the potentials of a bio-inspired approach over a conventional mechanistic approach.
Exploitation Route The outcomes of the bio-inspired cooling concept will have impacts in several aspects.
For the research community, the bio-inspired approach will provide researchers incentives to explore and observe the fundamental mechanisms of the nature and living organisms, and learn how we can create new technological solutions to our problems by applying these mechanisms in an effective manner.
For more immediate applications, the technology demonstrator developed in this project has already attracted some battery manufacturers. They want to explore the develop the cooling system into their battery cells.
Moreover, there are medical applications too, such as in drug delivery and therapy.
Sectors Aerospace, Defence and Marine,Construction,Digital/Communication/Information Technologies (including Software),Electronics,Energy,Healthcare,Manufacturing, including Industrial Biotechology,Pharmaceuticals and Medical Biotechnology,Transport

URL https://www.youtube.com/watch?v=BZ0PGl6h8NY
 
Description The findings from this project have been publicised through website, journals, international conferences, and dedicated forums within researchers, and the findings have been used to support industrial applications and the collaborations have led to further secured funding. These are summarised below. 1. A technology demonstrator has been developed within Cranfield's E-PAD lab for training of researchers and for visitors who are interested to get involved with further development of the technology. 2. The demonstrator has attracted substantial interest from several industry partners who visited our laboratory, including Delta Cosworth (a leading racing vehicle company), CDO2 (a battery manufacturer), Blue Dolphin Ltd UK (an SME in cylindrical cells) and Energy Research Lab Ltd (a SME moved to Cranfield University's Science Park for collaboration with us). 3. An formal agreement has been in place to allow Cranfield's students and learners to use facilities in Energy Research Lab, and for the company's employees work with Cranfield's researchers to develop the technology in their energy products. 4. Further fund is now secured from the EPSRC IAA programme with CDO2 to integrate our concept to their battery products. This is a direct result from the findings of the research, as the company is providing their battery module on loan to us for development. 5. A dedicated video has now been uploaded to YouTube for publicity to audience worldwide. It provides us a platform to interact with viewers in a global context. 6.The findings have also led to on-going discussions with research teams from overseas, in particular with the Hong Kong University team led by Prof Christopher Y.H. Chao, to explore collaborations in bio-inspired cooling in housing. A visit has been made by the PI to the laboratory during March 2023.
First Year Of Impact 2022
Sector Aerospace, Defence and Marine,Agriculture, Food and Drink,Construction,Education,Manufacturing, including Industrial Biotechology,Transport
Impact Types Societal,Economic

 
Description EPSRC Impact Acceleration Funding (IAA)
Amount £37,746 (GBP)
Organisation Engineering and Physical Sciences Research Council (EPSRC) 
Sector Public
Country United Kingdom
Start 02/2023 
End 11/2023
 
Description CSA Catapult 
Organisation Compound Semiconductor Applications Catapult
Country United Kingdom 
Sector Private 
PI Contribution We provide the CSA Catapult our MSc students to undertake research in their group project on a topic of interest to them.
Collaborator Contribution CSA Catapult provide our students an industry dimension to the group project, involving in the supervision of the 3-month project throughout and attending of the monthly meetings.
Impact The group project is multi-disciplinary, in involving the development of a bio-inspired battery cooling prototype. It is still in the literature review stage.
Start Year 2021
 
Description Thermal managment for batteries 
Organisation CDO2 Limited
Country United Kingdom 
Sector Private 
PI Contribution We collaborate with this partner in an EPSRC IAA project to develop and prototype a thermal management system for their battery pack. We contribute our expertise, staff time, the bio-inspired cooling concept, and facilities to the project.
Collaborator Contribution The contribution from the partner includes: 1. Saff time for project meetings and assessing industrial relevance of commercialisation 2. Battery pack loan for assessment
Impact 1. EPSRC IAA funding for prototyping the systme utilising the cooling mechanism 2. Recruitment of a researcher working on prototyping of the system
Start Year 2022
 
Description A seminar introducing the project based on finite element method for Msc students 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Postgraduate students
Results and Impact Around 50 postgraduate students attended the seminar. The students showed a great interest on the project and the simulation method based on FEM.
Year(s) Of Engagement Activity 2022
 
Description Active engagements with a new company founded at our science park 
Form Of Engagement Activity Participation in an open day or visit at my research institution
Part Of Official Scheme? No
Geographic Reach Local
Primary Audience Industry/Business
Results and Impact We have actively engaged with a company called Energy Research Lab Ltd newly founded at Cranfield University's Science Park. The company's CEO and CTO visited our research facilities and had talks with us about collaborative work in future. We presented our initial research findings and they were very impressed and offered positions for the PI and CoI to work at the company.
Year(s) Of Engagement Activity 2021,2022
URL https://energyresearchlab.com/
 
Description Engagement with potential technology users and industrial collaborators 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Industry/Business
Results and Impact That activity was mainly focused on conversations with potential technology users and industrial collaborators who might be interested to use the outcome of this project later. The intelligent cooling systems, which is going to be developed during this project, can be used in various applications. For example, we had conversations with some battery module manufacturers to see how can we implement the outcomes of this project into their battery cooling systems.
Year(s) Of Engagement Activity 2021,2022
 
Description Invitation accepted to join a MDPI webinar discussion on the "Advanced application of eddy current sensors, devices and systems" on April, 2023. 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact Due to the on-going health and economic situation across the globe, and the associated uncertainties regarding health and safety, transportation, catering, and access issues, MDPI offers a webinars which allows scientists from all over the word to present and discuss the latest research about eddy current sensors applications.
Year(s) Of Engagement Activity 2023
 
Description Invitation to join a IEEE webinar discussion on the "The Texas Electric Power Crisis - What Happened?" on Friday, February 19, 2021. 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Professional Practitioners
Results and Impact The webinar drawn a group of experts and stakeholders, to discuss and shed light on the cold spell that hit the the electric grid system in the United States, in particular Texas in February 2021. It wreaked havoc with the electric power generation and delivery system there, putting large numbers of customers under rolling blackouts and long periods of power outages. The focus has been especially glaring and harsh for electric power grid in Texas.
In the webinar, the group of electric utility experts analyze the situation and provide their unique perspectives. I also was invited to join in discussion. The intent was to delve into the realities of the situation as well as discuss how the Smart Grid could have been helpful to mitigate the dire effects. The discussion covered wider implications, such as the use of electric vehicles (EV) and how unprepared current battery systems are under the these extreme temperature. This is closely related to this project's novel heating/cooling methods of EV batteries. I made this known to the esteemed panel.
Year(s) Of Engagement Activity 2021
URL https://resourcecenter.smartgrid.ieee.org/education/webinar-slides/SGSLW0153.html
 
Description Keynote speech at CoEEPE 2022 
Form Of Engagement Activity A talk or presentation
Part Of Official Scheme? No
Geographic Reach International
Primary Audience Postgraduate students
Results and Impact This was an invited keynote speech for the 2022nd International Conference on Energy, Power and Electrical Engineering (CoEEPE 2022) held during December 19- 21, 2022 in Hefei, China. The conference was co-hosted by the Chinese Society of Electrotechnology and the International Association of Electrical, Electronic and Energy (IAEEEE), and co-organized by Anhui University. The conference focused on the new theories and applications of energy, power and electrical engineering, and provided a broad exchange platform for experts and scholars in energy, power and electrical engineering and related research fields to exchange the latest research results and discuss the direction of academic development. There were 4 keynote speeches delivered by international experts. My keynote titled "the electrification of transportation" was scheduled on December 20, and was attended by over 100 attendants. It was very well received, and the host was impressed with the standard of presentations by the experts.
Year(s) Of Engagement Activity 2022
URL http://www.casqiem.ac.cn/document.action?docid=91278