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EPSRC-FNR Collaborative Proposal: Radiative Efficiency in Advanced Sulfide Chalcopyrites for Solar Cells (REACh)

Lead Research Organisation: University of Cambridge
Department Name: Materials Science & Metallurgy

Abstract

The renewable and carbon free energy system of the future will rely heavily on electricity generated by solar cells. Solar modules have decreased in price so much in the last few years, that now the cost related to the rest of the system has becomes the main expense. These cost are related to the area of the solar cell. Therefore it remains essential to increase the efficiency of solar cells, because then we need less area to produce the same amount of electricity.

Conventional solar cells have been refined over several decades and their efficiencies are now approaching theoretical limits. A new way forward is provided by tandem solar cells, where we stack two different solar cells on top of each other, so that each can make better use of the solar spectrum and the efficiency becomes higher. We are working on a new material, sulfide chalcopyrite, which can be used in a thin film (using only small amounts of raw materials), is stable and has already shown promising efficiencies. We want to use this material as the top cell, combining it with well-known solar cell materials like silicon to produce a tandem cell. These thin films are not single crystals but consist of tiny crystals - on the micrometre scale - known as "grains", which are butt up against one another at "grain boundaries". These grain boundaries can be problematic because they differ from the perfect crystal, and are hence places where we can lose the electrons generated by the incoming sunlight at a rapid rate. Also, grain boundaries can block the current moving through the solar cell. Usually, there are many different grain boundaries in a thin film, some are detrimental for the solar cell and some are benign.

In this project we want to understand the role of grain boundaries in sulfide chalcopyrite solar cells. We will study luminescence, which is the light that is emitted by a solar cell material when it is excited by a laser or an electron beam, thereby generating electrons. We use this light to check the quality of the thin films. A good solar cell material will also emit a lot of luminescence, because the electrons that lead to light emission are also those that would carry the current in the solar cell - and if they are able to emit light they are not lost at defects like grain boundaries. For the best films we will use an electron microscope, which allows us to study the luminescence with a very high spatial resolution. Thus, in the electron microscope, we can examine each individual grain boundary and see how much it affects the luminescence. We can then check with the electron microscope what is special about those grain boundaries that do not lead to loss of electrons. This information will help us adapt the growth process of our thin films to make them into better solar cells, by avoiding growth of the more damaging types of grain boundary.
 
Description We have developed new methods to understand how the small scale structure of solar cells can be linked to the solar cell's performance. We have applied these methods to new solar cell materials.
Exploitation Route Our findings are being used in the development of new solar cell materials.
Sectors Electronics

Energy

 
Description We have an ongoing collaboration with Avancis which is contributing to industrial optimisation of solar cell materials.
First Year Of Impact 2023
Sector Electronics,Energy
Impact Types Societal

Economic

 
Description Advisory Board of APPG on Semiconductors
Geographic Reach National 
Policy Influence Type Participation in a guidance/advisory committee
URL https://publications.parliament.uk/pa/cm/cmallparty/240124/semiconductors.htm
 
Description EPSRC-Innovate UK Semiconductor Technology Roundtable
Geographic Reach National 
Policy Influence Type Participation in a guidance/advisory committee
 
Description EPSRC/Innovate UK Semiconductor Roundtable
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
 
Description FCDO UK Semiconductor Sector Visit to Washington DC
Geographic Reach Multiple continents/international 
Policy Influence Type Contribution to a national consultation/review
 
Description FCDO/DSIT Semiconductor Delegation to Washington
Geographic Reach Multiple continents/international 
Policy Influence Type Contribution to a national consultation/review
 
Description Infrastructure for Critical Technologies roundtable with David Smith, Chief Technology Officer
Geographic Reach National 
Policy Influence Type Participation in a guidance/advisory committee
 
Description Institute of Physics / Royal Academy of Engineering Roundtable: UK Semiconductor Challenges and Solutions
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
URL https://raeng.org.uk/media/2hmbvzke/0402_semi-conductor-report_v2.pdf
 
Description POST briefing note on semiconductor supply
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
Impact Availability of a briefing note to policy makers and the public
URL https://post.parliament.uk/research-briefings/post-pn-0721/
 
Description RAEng - Quantum Infrastructure Review - Working Group
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
 
Description eFutures DSIT Semiconductors Project Advisory Group
Geographic Reach National 
Policy Influence Type Contribution to a national consultation/review
 
Title Research Data Supporting "Characterisation of the interplay between microstructure and opto-electronic properties of Cu(In,Ga)S2 solar cells by using correlative CL-EBSD measurements" 
Description The project is intended to research the influence of microstructure of grain boundaries on the radiative recombination activities of Cu(In,Ga)S2 solar cells. Two microscopy techniques were used, cathodoluminescence (CL) and electron backscatter diffraction (EBSD). The CL data was acquired by an Attolight Allalin 4027 Chronos dedicated CL-SEM with a 150 l/mm and 700 nm blazed grating. All CL maps were acquired with 3 kV beam energy, 1.25 nA measurement current, and 50 µm aperture size. The CL data was processed by the python library Lumispy. An indepth tutorial in how to use Lumispy can be found here: https://docs.lumispy.org/en/latest/ EBSD data was measured by a Zeiss GeminiSEM equipped with Oxford Instruments HKL Symmetry S3 detector. The software used in data acquisition is AZtec 4.0. The stepsize of maps is 30 µm and the phase for indexing is cubic zinc blende phase. The data was processed and analysed by MTEX, and open-sourced Matlab toolbox. All measurements were done at room temperature. 
Type Of Material Database/Collection of data 
Year Produced 2024 
Provided To Others? Yes  
URL https://www.repository.cam.ac.uk/handle/1810/365292
 
Title Research data supporting "Role of Nanoscale Compositional Inhomogeneities in Limiting The Open Circuit Voltage in Cu(In,Ga)S2 Solar Cells" 
Description Datasets associated with the Publication "Role of Nanoscale Compositional Inhomogeneities in Limiting The Open Circuit Voltage in Cu(In,Ga)S2 Solar Cells" . All data was acquired in an Attolight Allalin 4027 Chronos dedicated CL-SEM with a 150 l/mm and 500 nm blazed grating. All measurements were taken at room temperature with an electron beam acceleration voltage of 6.0 kV and a current of 3.0 nA with 90% of the beam energy being deposited within a depth of ~ 150 nm according to Monte Carlo CASINO simulations. Initial CL images were observed to suffer from significant drift due to charging, so the samples were carbon-coated to improve the conduction of the beam electrons away from the surface. All data treatment was performed using the Python hyperspy library. 
Type Of Material Database/Collection of data 
Year Produced 2023 
Provided To Others? Yes  
URL https://www.repository.cam.ac.uk/handle/1810/354473
 
Title Research data supporting: "TUNA-EBSD-CL Correlative Multi-microscopy Study, on the example of Cu(In,Ga)S2 Solar Cell Absorber" 
Description Part of research project: EPSRC-FNR Collaborative Proposal: Radiative Efficiency in Advanced Sulfide Chalcopyrites for Solar Cells (REACh). EBSD data collected by Ziess Gemini SEM with Oxford Instrument Symmetry S3 detector. EBSD data processed by Matlab toolbox MTEX and python library Kikuchipy. CL data collected by Attolight Chronus CL-SEM. CL data processed by python library Hyperspy and Lumispy. AFM and TUNA data collected by Bruker Dimension Icon Pro AFM. AFM data processed by Bruker Nanoscope Analysis software and python library PySPM. Please see the 'ReadMe.txt' file for more information. 
Type Of Material Database/Collection of data 
Year Produced 2024 
Provided To Others? Yes  
URL https://www.repository.cam.ac.uk/handle/1810/375395
 
Description Royal Academy of Engineering Critical Conversation 
Form Of Engagement Activity A formal working group, expert panel or dialogue
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact In March 2023, semiconductors were listed as the one of 'five technologies that are most critical to the UK' in the government's UK Science and Technology Framework. This online discussion event, hosted by the CEO of the Royal Acdemy of Engineering, explored the latest challenges, and opportunities, with engineers at the forefront of semiconductor research and industry, including Rachel Oliver. A live audience of over 100 watched and it has since been viewed about 300 times on Youtube. As a result of t6his engagement, Rachel was asked to join the eFutures DSIT Semiconductors Project Advisory Group.
Year(s) Of Engagement Activity 2023
URL https://raeng.org.uk/events/2023/september/semiconductors-a-critical-technology-for-a-critical-time
 
Description The Context - interview 
Form Of Engagement Activity A press release, press conference or response to a media enquiry/interview
Part Of Official Scheme? No
Geographic Reach National
Primary Audience Public/other audiences
Results and Impact I was interviewed on "The Context" on the BBC News Channel about the UK Semiconductor Strategy shortly after its publication.
Year(s) Of Engagement Activity 2023